机械工程学报 ›› 2026, Vol. 62 ›› Issue (5): 49-60.doi: 10.3901/JME.260227
• 特邀专栏:信息驱动的总装拉动生产模式、技术及应用 • 上一篇
石逸涵1,2,3, 张旭1, 庄存波1,2,3, 刘金山4, 王家修4, 孙连胜4
收稿日期:2025-02-24
修回日期:2025-04-23
发布日期:2026-04-23
作者简介:石逸涵,男,2001年出生。主要研究方向为车间计划调度。E-mail:3220230571@bit.edu.cn基金资助:SHI Yihan1,2,3, ZHANG Xu1, ZHUANG Cunbo1,2,3, LIU Jinshan4, WANG Jiaxiu4, SUN Liansheng4
Received:2025-02-24
Revised:2025-04-23
Published:2026-04-23
摘要: 在总装拉动生产模式下,离散制造车间作为多厂(车间)生产模式的核心载体,其生产任务分散、设备布局灵活、生产过程复杂。然而,瓶颈单元在时间和空间维度上的动态漂移,成为制约生产效率与资源利用率提升的关键挑战。因此,研究离散车间的瓶颈预测问题,对于提升多厂生产模式下的整体生产效率具有重要意义。为了准确预测瓶颈单元并监测瓶颈漂移趋势,提出了一种集成双重注意力机制的时空网络预测模型(Convolutional neural network-long short term memory-dual attention mechanism,CNN-LSTM-DAM)。首先,针对瓶颈单元的多属性耦合特性,构建了复合定义的瓶颈识别模型;其次,将识别出的历史疑似瓶颈数据作为辅助数据,输入融合CNN与空间注意力机制的空间特征感知器以及融合LSTM与状态注意力机制的时序特征感知器,进一步强化模型对生产序列数据中空间和时间维度信息的捕捉能力;最后,通过与门控循环单元(Gated recurrent unit,GRU)、双向长短期记忆网络(Bidirectional long short term memory,BiLSTM)等LSTM变体的消融试验对比,验证了所提模型在预测给定时延内瓶颈单元及瓶颈漂移趋势方面的准确性和有效性。
中图分类号:
石逸涵, 张旭, 庄存波, 刘金山, 王家修, 孙连胜. 集成双重注意力机制CNN-LSTM时空网络的离散车间生产瓶颈预测[J]. 机械工程学报, 2026, 62(5): 49-60.
SHI Yihan, ZHANG Xu, ZHUANG Cunbo, LIU Jinshan, WANG Jiaxiu, SUN Liansheng. Discrete Workshop Production Bottleneck Prediction with CNN-LSTM Spatio-temporal Network Integrated with Dual Attention Mechanism[J]. Journal of Mechanical Engineering, 2026, 62(5): 49-60.
| [1] 陈剑,王军强. 瓶颈驱动的计划与调度[M]. 北京:清华大学出版社,2022. CHEN Jian,WANG Junqiang. Bottleneck-driven scheduling and planning[M]. Beijing:Tsinghua University Press,2022. [2] ALAVIAN P,EUN Y,MEERKOV S M,et al. Smart production systems:Automating decision-making in manufacturing environment[J]. International Journal of Production Research,2020,58(3):828-845. [3] 王军强,陈剑,王烁,等. 作业车间区间型多属性瓶颈识别方法[J]. 计算机集成制造系统,2013(2):429-437. WANG Junqiang,CHEN Jian,WANG Shuo,et al. Interval multi-attribute bottleneck identification in job shop[J]. Computer Integrated Manufacturing Systems,2013(2):429-437. [4] ZUO Yan,GU Hanyu,XI Yugeng. Modified bottleneck-based heuristic for large-scale job-shop scheduling problems with a single bottleneck[J]. Journal of Systems Engineering and Electronics,2007,18(3):556-565. [5] LAWRENCE S R,BUSS A H. Shifting production bottlenecks:Causes,cures,and conundrums[J]. Production and Operations Management,1994,3(1):21-37. [6] POLLETT P K. Modelling congestion in closed queueing networks[J]. International Transactions in Operational Research,2000,7(4):319-330. [7] ZHAO Ziren,DU Shihang,HUANG Delin,et al. Modelling and bottleneck analysis of product quality in transient phase of multi-stage manufacturing systems based on markovian chains[J]. Journal of Shanghai Jiaotong University,2017,51(10):1166-1173. [8] HAO P-C,LIN B M T. Text mining approach for bottleneck detection and analysis in printed circuit board manufacturing[J]. Computers & Industrial Engineering,2021,154:107121. [9] LAI Xingjian,SHUI Huanyi,DING Daoxia,et al. Data-driven dynamic bottleneck detection in complex manufacturing systems[J]. Journal of Manufacturing Systems,2021,60:662-675. [10] BROCHADO A F,ROCHA E M,ALMEIDA D,et al. A data-driven model with minimal information for bottleneck detection-application at Bosch thermotechnology[J]. International Journal of Management Science and Engineering Management,2023,18(4):318-331. [11] LIN Li. A systematic-theoretic analysis of data-driven throughput bottleneck detection of production systems[J]. Journal of Manufacturing Systems,2018,47:43-52. [12] ROH P,KUNZ A,NETLAND T. Data-driven detection of moving bottlenecks in multi-variant production lines[J]. IFAC-PapersOnLine,2018,51(11):158-163. [13] CAO Zhengcai,DENG Jijie,LIU Min,et al. Bottleneck prediction method based on improved adaptive network- based fuzzy inference system (ANFIS) in semiconductor manufacturing system[J]. Chinese Journal of Chemical Engineering,2012,20(6):1081-1088. [14] SUBRAMANIYAN M,SKOOGH A,SHEIKH M A,et al. A prognostic algorithm to prescribe improvement measures on throughput bottlenecks[J]. Journal of Manufacturing Systems,2019,53:271-281. [15] SUBRAMANIYAN M,SKOOGH A,BOKRANTZ J,et al. Artificial intelligence for throughput bottleneck analysis-State-of-the-art and future directions[J]. Journal of Manufacturing Systems,2021,60:734-751. [16] FANG Weiguang,GUO Yu,LIAO Wenhe,et al. A parallel gated recurrent units (P-GRUs) network for the shifting lateness bottleneck prediction in make-to-order production system[J]. Computers & Industrial Engineering,2020,140:106246. [17] 汪伟丽,郭宇,刘道元,等. 基于注意力QRNN的离散车间生产瓶颈预测[J]. 组合机床与自动化加工技术,2022(9):151-154,159. WANG Weili,GUO Yu,LIU Daoyuan,et al. Production bottleneck prediction of discrete workshops based on attention QRNN[J]. Modular Machine Tool & Automatic Manufacturing Technique,2022(9):151-154,159. [18] 杨昊龙,郭宇,方伟光,等. 实时定位环境下离散制造车间生产瓶颈预测[J]. 组合机床与自动化加工技术,2020(10):176-180. YANG Haolong,GUO Yu,FAHG Weiguang,et al. Bottleneck prediction for discrete manufacturing workshops in real-time location environment[J]. Modular Machine Tool & Automatic Manufacturing Technique,2020(10):176-180. [19] LIU Daoyuan,GUO Yu,HUANG Shaohua,et al. Dynamic production bottleneck prediction using a data- driven method in discrete manufacturing system[J]. Advanced Engineering Informatics,2023,58:102162. [20] RAGAZZINI L,NEGRI E,FUMAGALLI L,et al. Digital twin-based bottleneck prediction for improved production control[J]. Computers and Industrial Engineering,2024,192:110231. [21] 杨蓦,王静. 基于时空注意力机制的双向长短期记忆神经网络的股指预测研究[J]. 运筹与管理,2023,32(8):174-180. YANG Mo,WANG Jing. A spatial-temporal attention based BiLSTM for stock index prediction[J]. Operations Research and Management Science,2023,32(8):174-180. [22] 朱若岭,张昊. 基于时空注意力机制的双向门控递归单元网络的轴承剩余使用寿命预测[J]. 轴承,2022,(7):61-66. ZHU Ruoling,ZHANG Hao. Remaining useful life prediction of bearings by bidirectional gating recursive unit network based on temporal-spatial attention mechanism[J]. Bearing,2022,(7):61-66. [23] KONG Dejiang,WU Fei. HST-LSTM:A hierarchical spatial-temporal long-short term memory network for location prediction[C]//IJCAI. 2018:2341-2347. [24] WANG Jiawei,CHEN Ruixiang,HE Zhaocheng. Traffic speed prediction for urban transportation network:A path based deep learning approach[J]. Transportation Research Part C:Emerging Technologies,2019,100:372-385. [25] LI Lin,CHANG Qing,NI Jun. Data driven bottleneck detection of manufacturing systems[J]. International Journal of Production Research,2009,47(18):5019-5036. |
| [1] | 张彦杰, 徐智慧, 李彧, 王涛, 杨荃, 蒋瑞澎, 王伟. 基于自适应压缩感知的波纹复合板界面光声快速成像方法研究[J]. 机械工程学报, 2026, 62(4): 61-74. |
| [2] | 王玮, 冯佳运, 王帅, 王韬涵, 田茹玉, 田艳红. 电迁移过程中BGA焊点动态电阻变化及其组织演化的尺寸效应研究[J]. 机械工程学报, 2026, 62(4): 126-134. |
| [3] | 李晓华, 李旭, 韩月娇, 王鹏飞, 张殿华, 张勇. 基于性能不均遗传的高强钢冷轧多道次耦合建模预测及调控[J]. 机械工程学报, 2026, 62(4): 135-147. |
| [4] | 韩新宇, 刘峻嵩, 石岩. 激光粉末床熔融B4Cp/Al复合材料的性能研究[J]. 机械工程学报, 2026, 62(4): 224-232. |
| [5] | 赵孝礼, 胡渊豪, 孙辉, 邓文翔, 胡健, 姚建勇, 李杨, 邵海东. 最大化聚合注意力卷积胶囊网络:一种电静液作动器复合故障智能解耦诊断方法[J]. 机械工程学报, 2026, 62(4): 355-365. |
| [6] | 王维, 王俊龙, 罗兴锜, 醋婷婷, 卢金玲, 冯建军. 离心通风机非对称蜗壳优化及机理研究[J]. 机械工程学报, 2026, 62(4): 400-412. |
| [7] | 邓贺元, 方永聪, 张婷, 熊卓. 高通量生物3D打印及其在类器官构建中的应用[J]. 机械工程学报, 2026, 62(3): 70-85. |
| [8] | 蔡基利, 石磊, 虞胡喆, 何子临, 刘子怡, 蔡超, 史玉升. 高温陶瓷微通道换热器研究现状与其增材制造展望[J]. 机械工程学报, 2026, 62(3): 125-136. |
| [9] | 占小红, 高转妮, 张凯昱, 王建峰, 李响, 徐方达. 205C/7075铝合金激光同轴熔丝增材制造组织与气孔耦合演化机理[J]. 机械工程学报, 2026, 62(3): 160-175. |
| [10] | 焦鑫, 李满宏, 赵政阳, 张艳, 张明路. 面向非平整地形的六足机器人自由步态规划[J]. 机械工程学报, 2026, 62(3): 340-352. |
| [11] | 王佐旭, 李明睿, 张牧野, 刘继红. 基于少样本特征提取与互引网络的产品专利知识挖掘与专利推荐方法[J]. 机械工程学报, 2026, 62(3): 492-504. |
| [12] | 梁伟, 李希贤, 邓德安. 焊接变形对大型薄板结构承载能力的影响研究[J]. 机械工程学报, 2026, 62(2): 170-180. |
| [13] | 林艳丽, 许恩萁, 苏一博, 钱泉, 李悦童, 何祝斌. 考虑剪切区非均匀硬化行为的剪切硬化模型研究[J]. 机械工程学报, 2026, 62(2): 181-194. |
| [14] | 王美琪, 温中亮, 刘鹏飞, 戚壮, 王瑞晨, 余志强. 基于自抗扰控制的高速列车虚拟编组短间距协同巡航控制[J]. 机械工程学报, 2026, 62(2): 283-300. |
| [15] | 柴非凡, 杨云帆, 凌亮, 王开云, 翟婉明. 蛇行运动状态下高速列车轮轨动态接触特性分析[J]. 机械工程学报, 2026, 62(2): 329-343. |
| 阅读次数 | ||||||
|
全文 |
|
|||||
|
摘要 |
|
|||||
