• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2015, Vol. 51 ›› Issue (9): 184-190.doi: 10.3901/JME.2015.09.184

• 制造工艺与装备 • 上一篇    下一篇

超高强度钢AerMet100磨削烧伤研究

黄新春, 张定华, 姚倡锋, 任敬心   

  1. 西北工业大学现代设计与集成制造技术教育部重点实验室
  • 出版日期:2015-05-05 发布日期:2015-05-05
  • 基金资助:
    国家自然科学基金资助项目(50975237,51005184)

Research on the Grinding Burn of the Ultrahigh Strength Steel AerMet100

HUANG Xinchun, ZHANG Dinghua, YAO Changfeng, REN Jingxin   

  1. Key Lab of Contemporary Design and Integrated Manufacturing Technology of Ministry of Education, Northwestern Polytechnical University
  • Online:2015-05-05 Published:2015-05-05

摘要: 针对超高强度钢AerMet100磨削烧伤问题,基于磨削热力耦合及烧伤测试方法的结合获得磨削烧伤机理和定量化分析方法。在正交磨削工艺参数条件下对磨削温度和磨削力测试分析,建立了磨削力和磨削温度关于磨削工艺参数的回归经验模型。在此的基础上,分别采用酸洗法、显微硬度法、微观组织法研究了的磨削烧伤机理和测试方法,同时采用巴氏杂讯法获得了磨削烧伤关于磨削工艺参数的回归经验模型,分析了磨削工艺参数对磨削烧伤的影响规律。研究结果表明:磨削烧伤是磨削热力耦合作用的结果,采用巴克杂讯法检查烧伤具有无损测试、量化分析的优点;磨削力、磨削温度和磨削烧伤BN值均对磨削深度的变化最敏感,磨削烧伤BN值随着磨削深度、砂轮速度和工件速度的增大而增大。其为超高强度钢AerMet100构件的磨削烧伤测试和控制提供数据依据和理论指导。

关键词: 巴氏杂讯, 超高强度钢AerMet100, 磨削烧伤, 微观组织, 显微硬度

Abstract: Due to the problem of the ultrahigh strength steel AerMet100 grinding burn, the grinding burn mechanism and quantitative analysis method are acquired based on the grinding thermo-mechanical coupling and the test methods of the burns. Under the condition of the grinding process parameters in orthogonal test, the regression empirical model of grinding force and temperature are established on the basis of the analysis the grinding temperature and grinding force. Based on these, the grinding burn mechanism and testing method are studied, respectively using the method of pickling, microhardness and microstructure, and obtained the regression empirical model of grinding burn on grinding process parameters by the method of the Barkhausen noise, and analyzed the influence of grinding process parameters on grinding burn. It can be concluded that the grinding burn is depended on the grinding thermo-mechanical coupling, and the Barkhausen noise have the advantages of nondestructive testing and quantitative analysis for checking burn; the grinding force, the BN value of grinding burn are most sensitive factors to the change of grinding depth, the grinding temperature and the BN value of grinding burn are increased with increasing the grinding depth, grinding wheel speed and workpiece speed. The data basis and theoretical guidance provided can be used for grinding burn test and control of the ultrahigh strength steel AerMet100.

Key words: barkhausen noise, grinding burn, microhardness, microstructure, ultrahigh strength steel AerMet100

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