• CN:11-2187/TH
  • ISSN:0577-6686

›› 2007, Vol. 43 ›› Issue (3): 118-122.

• 论文 • 上一篇    下一篇

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纳米金刚石薄膜的制备与应用

孙方宏;张志明;沈荷生;陈明;郭松寿   

  1. 上海交通大学机械与动力工程学院;上海交通大学微纳米科学研究院;上海交友钻石涂层有限公司
  • 发布日期:2007-03-15

FABRICATION AND APPLICATION OF NANOCRYSTALLINE DIAMOND FILMS

SUN Fanghong;ZHANG Zhiming;SHEN Hesheng;CHEN Ming;GUO Songshou   

  1. School of Mechanical Engineering, Shanghai Jiaotong University Research Institute of Micro/Nanometer Science & Technology, Shanghai Jiaotong University Shanghai Jiaoyou Diamond Coating Co. Ltd.
  • Published:2007-03-15

摘要: 采用偏压辅助增强热丝化学气相沉积法(Chemical vapor deposition, CVD),以WC-Co硬质合金为衬底,采用控制沉积参数和添加惰性气体Ar等CVD新工艺,制备性能优良的纳米金刚石薄膜。进一步采用扫描电镜(Scanning electron microscopy, SEM)、原子力显微镜(Atomic force microscopy, AFM)、拉曼光谱(Raman spectroscopy)、X射线衍射(X-ray diffraction, XRD)和高分辨率透射电镜(High-resolution transmission electron microscopy, HR-TEM)分析了薄膜的纳米效应。研究结果表明:纳米涂层仍然是以金刚石结构为主的多晶体,它晶体颗粒较小(20~80 nm),含有较多的晶界和sp2结构,涂层表面粗糙度Ra≤50 nm,表面平整光滑,有利于研磨抛光。在此基础上,提出纳米金刚石复合涂层制备新技术,开发研制出各种涂层拉拔模具,在实际生产线上进行了应用,取得了显著的效果。

关键词: 表面粗糙度, 复合涂层, 纳米金刚石薄膜, 硬质合金

Abstract: Nanocrystalline diamond films are deposited on Co-cemented carbide substrates using bias-enhanced hot filament chemical vapor deposition(HFCVD) technique by appropriately controlling deposition parameters and Ar addition. The evidence of nanocrystallinity, smoothness and purity is ob-tained by characterizing the sample with scanning electron microscopy(SEM), X-ray diffraction(XRD), Raman spectros-copy, atomic force microscopy (AFM), high-resolution trans-mission electron microscopy (HR-TEM) and selected-area electron diffraction (SAED). The results show that nanocrystal-line diamond films consist of nanocrystalline diamond grains with sizes range from 20 to 80 nm and contain a large amount of grain boundaries. Surface roughness is measured at Ra< 50 nm. Smooth diamond films are liable to polishing. A new process was used to deposit composite diamond coatings by a two-step chemical vapor deposition procedure including first the deposi-tion of the rough polycrystalline diamond and then the smooth fine-grained nanocrystalline diamond coating. The dia-mond-coated drawing dies with these composite coatings dis-play excellent performances in the practical application.

Key words: Surface roughness, Cemented tungsten carbide, Composite coatings, Nanocrystalline diamond films

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