考虑胶辊间隙的工艺参数耦合对复合材料湿法缠绕制品性能的影响与优化

doi:10.3901/JME.2025.05.354

机械工程学报 ›› 2025, Vol. 61 ›› Issue (5): 354-363.doi: 10.3901/JME.2025.05.354

扫码分享

考虑胶辊间隙的工艺参数耦合对复合材料湿法缠绕制品性能的影响与优化

韩宇泽¹, 刘雁鹏², 任明法^1,3,4, 祖磊^5,6, 何景轩^5,6

1. 大连理工大学机械工程学院大连 116024;
2. 大连理工大学工程力学系大连 116024;
3. 高性能精密制造全国重点实验室大连 116024;
4. 辽宁省先进复合材料高性能制造重点实验室大连 116024;
5. 西安航天动力技术研究所西安 710025;
6. 燃烧、热结构与内流场国防科技重点实验室西安 710025

收稿日期:2024-03-14 修回日期:2024-10-18 出版日期:2025-03-05 发布日期:2025-04-15
作者简介:韩宇泽，男，1999年出生。主要研究方向为复合材料力学。E-mail：1196986545@qq.com;任明法(通信作者)，男，1974年出生，博士，教授，博士研究生导师。主要研究方向为复合材料及其结构力学方向。E-mail：renmf@dlut.edu.cn
基金资助:
国家重点研发计划(2023YFB4005303)、国家自然科学基金(12272078)、科技领军人才团队专题(DUT22LAB503)和大连市科技创新基金(2020JJ25CY011)资助项目。

Influence and Optimization of the Process Parameter Coupling of the Gap between Squeezer Rollers on the Properties of Composite Wet Winding Products

HAN Yuze¹, LIU Yanpeng², REN Mingfa^1,3,4, ZU Lei^5,6, HE Jingxuan^5,6

1. School of Mechanical Engineering, Dalian University of Technology, Dalian 116024;
2. Department of Engineering Mechanics, Dalian University of Technology, Dalian 116024;
3. National Key Laboratory of High Performance Precision Manufacturing, Dalian 116024;
4. Liaoning Provincial Key Laboratory of Advanced Composite Materials High Performance Manufacturing, Dalian 116024;
5. Xi'an Institute of Aerospace Propulsion Technology, Xi'an 710025;
6. National Key Laboratory of Combustion, Thermal Structure and Internal Flow Field for National Defense, Xi'an 710025

Received:2024-03-14 Revised:2024-10-18 Online:2025-03-05 Published:2025-04-15

摘要/Abstract

摘要： 考虑湿法缠绕中的胶辊间隙，以缠绕制品的层间剪切强度、孔隙率、纤维体积分数为缠绕制品性能表征参数，采用响应面法设计三因素三水平的湿法缠绕成型试验，对胶辊间隙对性能表征参数的敏感度进行分析。建立考虑胶辊间隙的多工艺参数与不同性能表征参数的多元回归预测模型，揭示胶辊间隙在不同工况下对制品性能的影响规律，并在此基础上分析胶辊间隙与缠绕张力、缠绕速度的多工艺参数耦合对制品性能的影响机制；基于多元回归预测模型，采用主要目标法制定多目标优化方案并设计缠绕成型试验。结果表明：通过优化方法获得的缠绕过程的工艺参数组合，在减小了缠绕制品孔隙率的同时改善了缠绕制品的力学性能，有效提高了湿法缠绕成型制品的综合质量。

关键词: 复合材料, 纤维缠绕, 胶辊间隙, 工艺参数, 层间剪切强度, 孔隙率, 参数优化

Abstract: Consideration of the gap between squeezer rollers in wet filament winding, with the interlayer shear strength, porosity, and fiber volume fraction as performance characterization parameters for winding products. A response surface methodology to design wet filament winding experiments with three factors and three levels is employed, and the sensitivity of the gap between squeezer rollers on the performance characterization parameters is analysed. A multivariate regression predictive model that takes into account the gap between squeezer rollers along with various process parameters and different performance characterization parameters is established, revealing the influence of the gap between squeezer rollers on product performance under different conditions. Furthermore, the coupling effects of the gap between squeezer rollers with winding tension and winding speed on product performance mechanisms is analysed. Based on a multiple regression prediction model, a multi-objective optimization scheme is developed using the main objective method, and a winding experiment is designed. The results show that the optimized process parameter combination obtained through this method not only reduces the porosity of the winding product but also improves its mechanical properties, effectively enhancing the overall quality of wet-winding products.

Key words: composites, fiber winding, gap between squeezer rollers, process parameters, interlayer shear strength, porosity, parameter optimization

中图分类号:

TB332

韩宇泽, 刘雁鹏, 任明法, 祖磊, 何景轩. 考虑胶辊间隙的工艺参数耦合对复合材料湿法缠绕制品性能的影响与优化[J]. 机械工程学报, 2025, 61(5): 354-363.

HAN Yuze, LIU Yanpeng, REN Mingfa, ZU Lei, HE Jingxuan. Influence and Optimization of the Process Parameter Coupling of the Gap between Squeezer Rollers on the Properties of Composite Wet Winding Products[J]. Journal of Mechanical Engineering, 2025, 61(5): 354-363.

导出引用管理器 EndNote|Reference Manager|ProCite|BibTeX|RefWorks

链接本文: http://www.cjmenet.com.cn/CN/10.3901/JME.2025.05.354

http://www.cjmenet.com.cn/CN/Y2025/V61/I5/354

参考文献

[1] 米君杰，姚建勇，邓文翔. 基于神经网络的缠绕过程张力积分鲁棒控制[J]. 机械工程学报，2021，57(24)：74-82. MI Junjie，YAO Jianyong，DENG Wenxiang. Neural network based RISE control of winding tension[J]. Journal of Mechanical Engineering，2021，57(24)：74-82.
[2] 尚耀星，李瑶，于天，等. 轻量化复合材料液压缸现状及挑战[J]. 机械工程学报，2021，57(24)：13-38. SHANG Yaoxing，LI Yao，YU Tian，et al. Review and challenges of lightweight composite hydraulic cylinder[J]. Journal of Mechanical Engineering，2021，57(24)：13-38.
[3] ZHANG M，LV H，KANG H，et al. A literature re-view of failure prediction and analysis methods for composite high-pressure hydrogen storage tanks[J]. International Journal of Hydrogen Energy，2019，44(47)：25777-25799.
[4] PREUSTER P，ALEKSEEV A，WASSERSCHEID P. Hydrogen storage technologies for future energy systems[J]. Annual Review of Chemical and Biomolecular Engineering，2017，8：445-471.
[5] 邢丽英，李亚锋，陈祥宝. 先进复合材料在航空装备发展中的地位与作用[J]. 复合材料学报，2022，39(9)：4179-4186. XING Liying，LI Yafeng，CHEN Xiangbao. Status and role of the advanced composite materials in the development of aviation equipment[J]. Acta Materiae Compositae Sinica，2022，39(9)：4179-4186.
[6] 颜勇，牟星，张骞，等. 基于多尺度的固体火箭发动机复合材料壳体及其缠绕纤维强度精确预示[J]. 固体火箭技术，2022，45(6)：817-829. YAN Yong，MOU Xing，ZHANG Qian，et al. Accurate prediction of winding fibre strength of solid rocket motor composite case based on multiscale method[J].Journal of Solid Rocket Technology，2022，45(6)：817-829.
[7] 刘嘉鸣，全东，赵国群. 航空复合材料连接成形技术研究进展[J]. 机械工程学报，2023，59(20)：119-142. LIU Jiaming，QUAN Dong，ZHAO Guoqun. Progress in joint forming technology of aviation composites[J]. Journal of Mechanical Engineering，2023，59(20)：119-142.
[8] 康超. 预浸带缠绕成型筒形件关键性能建模及其工艺参数优化设计[D]. 西安：西北工业大学，2018. KANG Chao. Research on key performance modeling and process parameters optimized design for prepreg tape cylinder winding[D]. Xi'an：Northwestern Polytechnical University，2018.
[9] LU H，SCHLOTTERMULLER M，HIMMEL N，et al. Effects of tape tension on residual stress in thermoplastic composite filament winding[J]. Journal of Thermoplastic Composite Materials，2005，18(6)：469-487.
[10] SCHLOTTERMULLER M，LU H，ROTH Y，et al. Thermal residual stress simulation in thermo-plastic filament winding process[J]. Journal of Thermoplastic Composite Materials，2003，16(6)：497-519.
[11] PARLEVLIET P P，BERSEE H E N，BEUKERS A. Residual stresses in thermoplastic composites-A study of the literature-Part I：Formation of residual stresses[J]. Composites，Part A. Applied Science and Manufacturing，2006，37a(11)：1847-1857.
[12] GUZMAN-MALDONADO E，HAMILA N，NAOUAR N，et al. Simulation of thermoplastic prepreg thermoforming based on a viscohyperelastic model and a thermal homogenization[J]. Materials & Design，2016，93：431-442.
[13] WANG Q，LI T，WANG B，et al. Prediction of void growth and fiber volume fraction based on fil-ament winding process mechanics[J]. Composite Structures，2020，246：112432.
[14] DACKWEILER M，HAGEMANN L，COUTANDIN S，et al. Experimental investigation of frictional behavior in a filament winding process for joining fiber-reinforced profiles[J]. Composite Structures，2019，229：111436.
[15] BLACHUT A，WOLLMANN T，PANEK M，et al. Influence of fiber tension during filament winding on the mechanical properties of composite pressure vessels[J]. Composite Structures，2023，304：116337.
[16] MERTINY P，ELLYIN F. Influence of the filament winding tension on physical and mechanical properties of reinforced composites[J]. Composites Part A，2002，33：1615-1629.
[17] MERTINY P，ELLYIN F. Selection of optimal processing parameters in filament winding[C]/ / International Sampe Technical Conference. 2001，38：1084-1095.
[18] JIAO Z B，YAO Z J，ZHOU J T，et al. Reinforced interface and mechanical properties of high strength carbon fiber composites[J]. High Performance Polymers，2021，33(3)：255-263.
[19] AIZED T，SHIRINZADEH B. Robotic fiber placement process analysis and optimization using response surface method[J]. International Journal of Advanced Manufacturing Technology，2011，55(1-4)：393-404.
[20] POLINI W，SORRENTINO L. Influence of winding speed and winding trajectory on tension in robotized filament winding of full section parts[J]. Composites Science and Technology，2005，65(10)：1574-1581.
[21] 史耀耀，俞涛，何晓东，等. 复合材料带缠绕成型工艺参数耦合机制及优化[J]. 复合材料学报，2015，32(3)：831-839. SHI Yaoyao，YU Tao，HE Xiaodong，et al. Mechanism and optimization of process para-meters coupling for composite tape winding[J]. Acta Materiae Compositae Sinica，2015，32(3)：831-839.
[22] 洪旗，史耀耀，路丹妮，等. 基于灰色关联分析和响应面法的复合材料缠绕成型多目标工艺参数优化[J]. 复合材料学报，2019，36(12)：2822-2832. HONG Qi，SHI Yaoyao，LU Danni，et al. Multi-response parameter optimization for the composite tape winding process based on grey relational analysis and response surface methodology[J]. Acta Materiae Compositae Sinica，2019，36(12)：2822-2832.
[23] 曹学文. 碳纤维复合材料缠绕成型工艺参数影响规律及优化研究[D]. 合肥：合肥工业大学，2022. CAO Xuewen. Research on the influence and optimization of winding molding process parameters of carbon fiber composite materials.[D]. Hefei：Hefei University of Technology，2022.
[24] REN Shengle，LU Hua，WANG Yongzhang ，et al. Development of PLC-based tension control system[J]. Chinese Journal of Aeronautics，2007，20(3)：266-271.
[25] WU Q，ZU L，WANG P，et al. Design and fabrication of carbon-fiber-wound composite pressure vessel with HDPE liner[J]. International Journal of Pressure Vessels and Piping，2022，200：104851.
[26] 黎昱，林大庆，陈维强，等. 湿法缠绕树脂的应用研究[J]. 宇航材料工艺，2009，39(4)：22-25. LI Yu，LIN Daqing，CHEN Weiqiang，et al. Application of wet winding resin[J]. Aerospace Materials and Technology. 2009，39(4)：22-25.
[27] 中国国家标准化管理委员会. 纤维缠绕增强塑料环形试样力学性能试验方法[S]. 北京：中国标准出版社，2008． Standardization Administration of the People’s Republic of China. Test method for mechanical properties of filament wound reinforced plastics annular specimens：GB/T 1458-2008[S]. Beijing：Standards Press of China，2008.
[28] 何晓东，史耀耀，段继豪，等. 复合材料布带缠绕成型柔性压辊自适应偏航控制技术[J]. 机械工程学报，2014，50(17)：165-170. HE Xiaodong，SHI Yaoyao，DUAN Jihao，et al. Adaptive yaw control of the flexible pressure roller for composite tape winding[J]. Journal of Mechanical Engineering，2014，50(17)：165-170.
[29] 胡春幸，侯玉亮，铁瑛，等. 不同胶接参数对CFRP层合板单搭胶接结构强度的影响及优化设计[J]. 机械工程学报，2021，57(8)：154-165. HU Chunxing，HOU Yuliang，TIE Ying，et al. Influence of different bonding parameters on the strength of CFRP laminates with single lap bonding structure and optimization[J]. Journal of Mechanical Engineering，2021，57(8)：154-165.
[30] 中国国家标准化管理委员会. 碳纤维增强塑料孔隙含量和纤维体积含量试验方法：GB/T 3365-2008[S]. 北京：中国标准出版社，2008． Standardization Administration of the People’s Republic of China. Carbon fiber reinforced platics determination of void content and fiber volume content：GB/T 3365-2008[S]. Beijing：Standards Press of China，2008.
[31] LIU Y，CHAI J C，CUI X，et al. Multi-objective optimization of air dehumidification membrane module based on response surface method and genetic algorithm[J]. Energy Reports，2023，9：2201-2212.
[32] CONG M，ZHANG S，SUN D，et al. Optimization of preparation of foamed concrete based on orthogonal experiment and range analysis[J]. Frontiers in Materials，2021，8：778173.
[33] AKKAYA G K，ERKAN H S，SEKMAN E，et al. Modeling and optimizing Fenton and electro-Fenton processes for dairy wastewater treatment using response surface methodology[J]. International Journal of Environmental Science and Technology，2019，16(5)：2343-2358.
[34] BAI H，SHI L，AOUES Y，et al. Estimation of probability distribution of long-term fatigue damage on wind turbine tower using residual neural network[J]. Mechanical Systems and Signal Processing，2023，190：110101.

考虑胶辊间隙的工艺参数耦合对复合材料湿法缠绕制品性能的影响与优化

Influence and Optimization of the Process Parameter Coupling of the Gap between Squeezer Rollers on the Properties of Composite Wet Winding Products

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价

[1]	张步云, 王祥, 罗明露, 王勇, 张云顺, 徐兴, TAN Chin-An. 一种充气式液电馈能悬架结构设计及其性能优化[J]. 机械工程学报, 2026, 62(7): 244-254.
[2]	黄浩, 单忠德, 赵富, 刘检华, 王立新, 敖晓辉, 郭子桐, 孙正, 王东, 李佳华. 复合材料预制体三维织造主动送纱系统设计与张力控制研究[J]. 机械工程学报, 2026, 62(7): 396-404.
[3]	贾康康, 都军民, 陈飞宇, 时建纬, 侯国义, 李成. 基于卷积神经网络注意力机制模块的复合材料损伤自动识别研究[J]. 机械工程学报, 2026, 62(6): 247-256.
[4]	周强, 陆红红, 郭登刚, 陈鹏万, 王宝雨. 爆炸焊接+轧制制备TA2/TC4钛合金复合材料界面微结构及力学行为研究[J]. 机械工程学报, 2026, 62(6): 100-110.
[5]	赵巍, 常佳俊, 魏青松, 吴甲民, 叶春生, 黄双君. 氮化硅结合硅溶胶浸渗对黏结剂喷射成形氧化铝陶瓷型芯性能的影响[J]. 机械工程学报, 2026, 62(5): 287-296.
[6]	杨茵茹, 高航, 田亚闯, 刘建宝. 耐高温热塑性碳纤维复合材料超声波焊接试验研究[J]. 机械工程学报, 2026, 62(5): 297-305.
[7]	许鸿伟, 刘丽兰, 张洁, 秦威, 邢宏文, 汪玮, 刘思仁, 吕佑龙. 工业大模型驱动的航空智能制造AI孪生控制方法体系[J]. 机械工程学报, 2026, 62(5): 61-73.
[8]	孔皓阅, 张勇, 洪奕元, 张志雄, 罗圭纳. 碳纤维复合材料撕裂管的扩胀撕裂吸能特性研究[J]. 机械工程学报, 2026, 62(4): 168-179.
[9]	韩新宇, 刘峻嵩, 石岩. 激光粉末床熔融B₄Cp/Al复合材料的性能研究[J]. 机械工程学报, 2026, 62(4): 224-232.
[10]	刘腾飞, 杨腾锐, 田小永, 吴玲玲, 李涤尘. 面向空间极端环境的聚醚醚酮及其复合材料真空3D打印工艺机理与性能[J]. 机械工程学报, 2026, 62(3): 271-281.
[11]	谭励, 余煌, 杜小强, 贺磊盈, 马锃宏. 基于稳定夹持的类球形果实采摘末端执行器优化设计与试验[J]. 机械工程学报, 2026, 62(3): 353-365.
[12]	潘勤学, 赵广源, 于昊申, 徐佳褀. 基于临界折射纵波的碳纤维复合材料应力检测方法的研究[J]. 机械工程学报, 2026, 62(2): 48-60.
[13]	蔺鹏宇, 李涛, 宋俊杰, 毛宇, 章子怡, 游鑫, 胡丽天, 张永胜. h-BN形状对Si₃N₄基复合陶瓷的高温摩擦学性能影响研究[J]. 机械工程学报, 2026, 62(1): 148-158.
[14]	吴婧, 周坤, 江桂云, 黄云. SiC_f/SiC复合材料激光诱导烧蚀辅助砂带磨削机理与工艺性能评价[J]. 机械工程学报, 2026, 62(1): 395-407.
[15]	乔春光, 王中华, 杨廷贵, 王荣东, 姜潮. 一种(B₄C+Gd)/316L中子屏蔽复合材料设计制备[J]. 机械工程学报, 2025, 61(9): 112-122.