• CN:11-2187/TH
  • ISSN:0577-6686

›› 2010, Vol. 46 ›› Issue (22): 47-52.

• 论文 • 上一篇    下一篇

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吹气法制备泡沫铝工艺中泡沫的稳定性判据

刘兴男;李言祥;陈祥;刘源   

  1. 清华大学机械工程系;浙江清华长三角研究院
  • 发布日期:2010-11-20

Foam Stability Criterion in Gas Injection Foaming Process of Aluminum

LIU Xingnan;LI Yanxiang; CHEN Xiang; LIU Yuan   

  1. Department of Mechanical Engineering, Tsinghua University Yangtze Delta Region Institute of Tsinghua University
  • Published:2010-11-20

摘要: 通过对吹气法制备泡沫铝工艺中泡沫稳定机制的分析,提出要想综合考虑颗粒数量和浸润性的影响,应该将气/液界面颗粒覆盖率作为泡沫的稳定判据。进行不同颗粒体积分数、不同颗粒尺寸和不同颗粒浸润性的临界稳定发泡试验,通过对各种条件下临界稳定泡壁界面颗粒覆盖率的观测,验证该判据的正确性。进而建立“临界气/液界面颗粒覆盖率模型”,推导出陶瓷颗粒体积分数、吹气深度、颗粒直径、临界气/液界面覆盖率、气泡对颗粒的吸附系数、颗粒的浸润性等因素所要满足的关系式。从模型公式中得出,颗粒体积分数与吹气深度的乘积要大于一定的临界值泡沫才能稳定,该临界值由颗粒直径、临界气/液界面覆盖率、气泡对颗粒的吸附系数、颗粒的浸润性等因素决定,由此可以指导发泡工艺中主要参数的选择。

关键词: 吹气发泡, 泡沫铝, 稳定性

Abstract: By the analysis of foam stability mechanism in the gas injection aluminum foaming process, the particle coverage ratio on gas/liquid interface is suggested as the criterion of foam stability for considering the effect of both particle amount and wettability on the foam stability. Critically stable foaming experiments with different particle amount, different particle size and different particle wettability are performed. The criterion is proved to be true by measuring particle coverage ratio on critically stable foam cell wall under different conditions. A model of critical particle coverage ratio on gas/liquid interface is established, and a criterion equation is deduced which contains the volume percentage of ceramic particle, the immersion depth of gas injection nozzle, diameter of particle, critical particle coverage ratio on gas/liquid interface, adsorption coefficient of particles by the bubble and particle wettability. Based on the criterion equation, the product of particle volume percentage and the immersion depth should be greater than a certain critical value for foam stability. This critical value depends on particle diameter, critical gas/liquid interface coverage ratio, adsorption coefficient of particles and wettability. Therefore, this model is useful for selecting the main parameters in foaming process.

Key words: Aluminum foam, Gas injection foaming, Stability

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