• CN:11-2187/TH
  • ISSN:0577-6686

›› 2010, Vol. 46 ›› Issue (22): 41-46.

• 论文 • 上一篇    下一篇

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基于流变应力特性的铝合金淬火残余应力数值模拟及试验研究

朱才朝;罗家元;李大峰;钟渝;李云   

  1. 重庆大学机械传动国家重点实验室;西南铝业(集团)有限责任公司
  • 发布日期:2010-11-20

Numerical Simulation and Experimental Investigation of the Aluminum Alloy Quenching-induced Residual Stress by Considering the Flow Stress Characteristic

ZHU Caichao;LUO Jiayuan;LI Dafeng;ZHONG Yu;LI Yun   

  1. State Key Laboratory of Mechanical Transmission, Chongqing University Southwest Aluminum (Group) Co., Ltd.
  • Published:2010-11-20

摘要: 依据相关试验数据引入铝合金的流变应力特性曲线,对7075铝合金板材淬火过程进行温度场和应力场的直接热力耦合数值模拟,研究7075铝合金板材最终淬火残余应力的分布规律,并采用盲孔法对7075铝合金板材最终淬火残余应力进行测量,试验测量结果表明考虑铝合金流变应力特性的直接耦合法数值模拟出的铝合金淬火残余应力分布具有很好的准确度,同时借鉴相关文献的试验测量数据对直接耦合和准耦合两种数值模拟方法仿真出的铝合金板材内部最终淬火残余应力分布结果进行比较和评价,评比结果显示考虑铝合金流变应力特性的直接耦合数值模拟结果具有更好的准确度,能够准确模拟出铝合金板材内部最终淬火残余应力在厚度方向上(表面至中层)的非单调分布规律。

关键词: 淬火, 流变应力, 铝合金, 数值模拟, 直接耦合

Abstract: Direct thermo-mechanical coupled numerical simulation of the temperature field, as well as the stress field during the quenching process of the 7075 aluminum alloy plate is performed by introducing the flow stress characteristic of the aluminum alloy. Distributing rules of the quenching-induced residual stress is discussed. Compared with relevant experimental results, it shows close agreement with practical condition. Final quenching-induced residual stress level between the two numerical simulations, direct coupling and quasi coupling, is compared by using experimental results in relevant documents, which shows the direct coupling method has better accuracy. The non-monotonic distributing rule of the quenching-induced residual stress in the thickness direction (from the surface to the middle surface) can be simulated precisely by using the direct coupling method.

Key words: Aluminum alloy, Direct coupling, Flow stress, Numerical simulation, Quenching

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