• CN:11-2187/TH
  • ISSN:0577-6686

›› 2009, Vol. 45 ›› Issue (10): 235-240.

• 论文 • 上一篇    下一篇

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针对大部件位姿调整、装配的一种随动固持方法

熊瑞斌;刘刚;章明;柯映林   

  1. 浙江大学机械与能源工程学院; 浙江大学国防科学技术研究院
  • 发布日期:2009-10-15

Posture Following Fixture Method in Large Components Flexible Assembly

XIONG Ruibin;LIU Gang;ZHANG Ming;KE Yinglin   

  1. College of Mechanical and Energy Engineering, Zhejiang University College of National Defense Science and Technology, Zhejiang University
  • Published:2009-10-15

摘要: 在飞机等大部件位姿调整、装配应用中,如何保持调整后的位姿并对大部件进行可靠固持一直是个技术难题。提出一种基于低熔点合金相变原理的大部件随动固持方法,并制造了称之为随动定位器的专门固持工装。将圆筒状金属体中的低熔点合金加热熔化,将与大部件刚性连接的心轴插入到液态低熔点合金中,液态低熔点合金冷却、固化后,锁紧与圆筒状金属体刚性连接的内筒,即可在大部件位姿不发生改变的条件下实现对其可靠固持。将低熔点合金加热熔化就可以释放与大部件刚性连接的心轴,使大部件恢复到调姿状态。通过低熔点合金材料性能试验、随动定位器固持强度试验、冷缩过程横向附加作用力试验、有限元计算,证明所提方法简单、易行、可靠。

关键词: 大部件, 低熔点合金, 固持, 相变, 不平衡力矩, 恒定转动刚度, 虎克铰, 交叉簧片柔性铰链, 静平衡仪, 万向架装置

Abstract: How to keep and fasten reliably the adjusted posture is always a key problem in large components assembly such as airplane. Based on the phase-change principle of low-melting-point alloy, a new posture following fixture method of large components and a posture following fixture are presented, and it is proved feasible and reliable by a series of experiments and calculations. The method is described as follows: heat and melt the low-melting-point alloy in the cylindrical metal, insert the mandrel rigidly jointed with the large component into the melted alloy, and cool the metal to keep and fasten reliably the mandrel without posture change, and lock the inner core rigidly connected with the cylindrical metal, reheat and remelt the low-melting- point alloy again to release the mandrel and to resume the adjustable posture of the large component.

Key words: Fixation, Large components, Low-melting-point alloy, Phase change, Constant rotational stiffness, Gimbaled device, Hooke hinge, Static balancing instrument, Unbalance moment, Cross-spring pivot

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