数控机床精度保持性的定量评价与误差敏感度分析

doi:10.3901/JME.2019.05.130

机械工程学报 ›› 2019, Vol. 55 ›› Issue (5): 130-136.doi: 10.3901/JME.2019.05.130

数控机床精度保持性的定量评价与误差敏感度分析

王永青, 吴嘉锟, 刘阔, 刘海波, 刘志松, 廉盟

大连理工大学精密与特种加工教育部重点实验室大连 116024

收稿日期:2018-02-24 修回日期:2018-07-28 出版日期:2019-03-05 发布日期:2019-03-05
通讯作者: 刘海波(通信作者),男,博士,副教授,硕士研究生导师。主要研究方向为精密测量与加工、数控技术等。E-mail:hbliu@dlut.edu.cn
作者简介:王永青,男,博士,教授,博士研究生导师。主要研究方向为数控及数字化制造系统,数控机床精度保持性技术等
基金资助:
国家重大科技专项资助项目（2014ZX04014021）。

Quantitative Evaluation and Error Sensitivity Analysis of Accuracy Retentivity of CNC Machine Tools

WANG Yongqing, WU Jiakun, LIU Kuo, LIU Haibo, LIU Zhisong, LIAN Meng

Key Laboratory for Precision and Non-traditional Machining Technology of Ministry of Education, Dalian University of Technology, Dalian 116024

Received:2018-02-24 Revised:2018-07-28 Online:2019-03-05 Published:2019-03-05

摘要/Abstract

摘要： 针对数控机床精度保持性定量评价难题，分析精度保持性基本内涵，提出精度保持度的概念，并给出精确数学描述；在此基础上，建立基于多体理论的机床空间位置精度保持性评价模型，形成机床精度保持能力的刻画与表达。采用SOBOL全局敏感度分析法，分析各误差项时变状态对机床空间位置精度保持度的影响，实现误差溯源。以某三轴立式加工中心为实验对象，对机床的9项关键精度指标进行了为期400天的长期跟踪检测，计算分析各单项精度保持度与机床空间位置精度保持度随时间的变化规律，完成机床精度保持性的误差敏感度定量评估，验证了所提出方法及模型的有效性。

关键词: 保持性评价, 精度, 敏感度分析, 数控机床

Abstract: Aiming at the problem of quantitative evaluation of accuracy retentivity of CNC machine tools. Basic connotation of accuracy retentivity is analyzed. The conception of accuracy retentivity degree is put forward and its accurate mathematical description is also given. On the basis of mathematical description, evaluation model of volumetric accuracy retentivity of machine tools is established based on multi-body theory whereby forming the characterization and expression of accuracy retentivity ability of machine tools. In order to realize error tracing, influence of time varying state of each error term on the volumetric accuracy retentivity degree of machine tools is analyzed by using SOBOL global sensitivity theory. Taking a three-axis vertical machining center as the experimental object, nine kinds of accuracy index were detected for a period of 400 days of long-term tracking test. The variation laws of individual accuracy retentivity degree and volumetric accuracy retentivity degree with time are calculated and analyzed. The sensitivity of error on the accuracy retentivity of machine tool is quantitative evaluated. The effectiveness of proposed method and model are verified.

Key words: accuracy, CNC machine tools, retentivity evaluation, sensitivity analysis

中图分类号:

TG502

王永青, 吴嘉锟, 刘阔, 刘海波, 刘志松, 廉盟. 数控机床精度保持性的定量评价与误差敏感度分析[J]. 机械工程学报, 2019, 55(5): 130-136.

WANG Yongqing, WU Jiakun, LIU Kuo, LIU Haibo, LIU Zhisong, LIAN Meng. Quantitative Evaluation and Error Sensitivity Analysis of Accuracy Retentivity of CNC Machine Tools[J]. Journal of Mechanical Engineering, 2019, 55(5): 130-136.

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数控机床精度保持性的定量评价与误差敏感度分析

Quantitative Evaluation and Error Sensitivity Analysis of Accuracy Retentivity of CNC Machine Tools

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