• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2024, Vol. 60 ›› Issue (17): 367-378.doi: 10.3901/JME.2024.17.367

• 制造工艺与装备 • 上一篇    

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FeCoNiCrAlx高熵合金铣削表面质量影响因素实验研究

温雪龙, 赵正豪, 巩亚东, 李俊鹏   

  1. 东北大学机械工程与自动化学院 沈阳 110819
  • 收稿日期:2023-09-08 修回日期:2024-03-18 出版日期:2024-09-05 发布日期:2024-10-21
  • 作者简介:温雪龙(通信作者),男,1985年出生,博士,副教授。主要研究方向为磨削与精密加工、微尺度加工、金属3D打印及增减材复合加工。E-mail:wenxl@me.neu.edu.cn
    巩亚东,男,1958年出生,博士,教授,博士研究生导师。主要研究方向为磨削与精密加工、数字制造和微尺度加工。E-mail:gongyd@mail.neu.edu.cn
  • 基金资助:
    国家自然科学基金资助项目(52275412)。

Experimental Study on Influencing Factors of Surface Quality in Milling of FeCoNiCrAlx High Entropy Alloy

WEN Xuelong, ZHAO Zhenghao, GONG Yadong, LI Junpeng   

  1. School of Mechanical Engineering and Automation, Northeastern University, Shenyang 110819
  • Received:2023-09-08 Revised:2024-03-18 Online:2024-09-05 Published:2024-10-21

摘要: 目前对于高熵合金的加工工艺研究多集中在非机械加工工艺方面,针对高熵合金的铣削加工研究还比较少。为获得高表面质量高熵合金零件,开展FeCoNiCrAlx高熵合金铣削机理及表面质量影响因素实验研究,探寻铣削方式、工艺参数、刀具类型、元素含量对高熵合金表面粗糙度及表面形貌的影响规律,找到可以获得较高表面质量的工艺参数,建立表面粗糙度回归模型,同时对比高熵合金加工前后的表面硬度,研究高熵合金的加工硬化现象。实验结果表明:FeCoNiCrAl0.1和FeCoNiCrAl0.5高熵合金在铣削过程发生塑性变形。随着转速提高、进给速度降低与铣削深度减小,高熵合金表面质量变好。相同工艺参数下侧铣加工的表面质量要优于槽铣加工,HMX涂层刀具铣削高熵合金的表面质量好于SGS涂层刀具。FeCoNiCrAl0.5高熵合金在相同加工参数下表面质量高于FeCoNiCrAl0.1,且铣削参数对两种合金的表面硬度无明显影响规律,但两种合金的表面硬度在铣削后都有明显的提高。通过高熵合金铣削加工实验研究获得的高表面质量高熵合金的铣削工艺优化参数为高熵合金的工程应用提供数据支撑。

关键词: 高熵合金, 铣削机理, 表面形貌, 表面粗糙度, 表面硬度

Abstract: At present, there are many researches on non-mechanical processing technology of high entropy alloy, but there are few researches on milling process of high entropy alloy. In order to obtain high surface quality and high entropy alloy parts, experimental studies on milling mechanism and influencing factors of surface quality of FeCoNiCrAlx high entropy alloy are carried out to explore the effects of milling methods, process parameters, tool types and element content on the surface roughness and surface topography of high entropy alloy, and to find the process parameters that can obtain higher surface quality. The surface roughness regression model are established, and the surface hardness of high entropy alloy before and after machining are compared to study the work hardening phenomenon of high entropy alloy. The experimental results show that the high entropy alloys FeCoNiCrAl0.1 and FeCoNiCrAl0.5 have plastic deformation during milling. With the increase of speed, the decrease of feed speed and the decrease of milling depth, the surface quality of high entropy alloy becomes better. Under the same process parameters, the surface quality of side milling is better than that of slot milling, and the surface quality of HMX coating tool is better than that of SGS coating tool. The surface quality of FeCoNiCrAl0.5 high entropy alloy is higher than that of FeCoNiCrAl0.1 under the same processing parameters, and the milling parameters have no obvious effect on the surface hardness of the two alloys, but the surface hardness of the two alloys is obviously improved after milling. The milling process optimization parameters of high surface mass and high entropy alloy obtained by milling experiment provide data support for engineering application of high entropy alloy.

Key words: high-entropy alloy, milling mechanism, surface topography, surface roughness, hardness of surface

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