• CN:11-2187/TH
  • ISSN:0577-6686

›› 2011, Vol. 47 ›› Issue (23): 113-118.

• 论文 • 上一篇    下一篇

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轴针式喷嘴内部空化与针阀密封面磨损特性

沃恒洲;徐玉福;胡献国   

  1. 合肥工业大学机械与汽车工程学院
  • 发布日期:2011-12-05

Cavitation and Wear Characteristic of Seal Surface in Pintle Nozzle

WO Hengzhou;XU Yufu;HU Xianguo   

  1. School of Mechanical and Automotive Engineering, Hefei University of Technology
  • Published:2011-12-05

摘要: 喷嘴是柴油机的核心部件之一,其空化与磨损特性对柴油机的雾化、燃烧与动力特性均存在重要影响。从可视化和数值模拟两个方面研究柴油机轴针式喷嘴内部燃油的流动状况。结果表明,针阀开启前燃油就存在大量空泡,开启后针阀密封面上游处的空化现象较下游严重。在S195柴油机上,利用扫描电镜(Scanning electric microscope, SEM)研究轴针式喷嘴针阀密封面的磨损特性。结果表明,密封面上上游处的原始凹坑缺陷在运转20 h后出现较明显的磨损,而下游处的原始凹坑缺陷没有明显的磨损,即实际磨损严重的部位与空化密度大的部位一致。上游凹坑缺陷处磨损严重的原因是,原始的凹坑缺陷是空化的发生源,原始的凹坑缺陷处倾向于汇聚空泡,团聚的空泡溃灭,对壁面产生磨损。研究结果为减缓轴针式喷嘴针阀密封面的磨损提供理论依据。

关键词: 空化, 磨损, 针阀密封面, 轴针式喷嘴

Abstract: Nozzle is one of key parts in diesel engine. The cavitation and wear characteristics of seal surface in the pintle nozzle have important influences on atomization, combustion and dynamical performance of diesel engine. The diesel flow in the pintle nozzle of diesel engine is investigated through visualization apparatus and numerical simulation method. The results show that there are a lot of bubbles in nozzle before the needle opened; the cavitation located on the upstream of seal surface is severer than that located on the downstream. The wear characteristics of the pintle nozzle are studied in S195 diesel engine. The surface appearances of original and operated nozzle seal surface are observed by scanning electric microscope (SEM). The results show that the original defects of pits which located on the upstream have obvious wear after the diesel operated for 20 h, on the contrary on the downstream. That is, the location of severe wear is the same place with the severe cavitation area. The reason for the wear is that the original defects of pits tend to collect the wandering cavitation bubbles. The wear on the solid wall is the result of collapse of cavitation bubbles. The research results provide the theoretical bases for slowing down the growth of the wear of seal surface of needle in pintle nozzle.

Key words: Cavitation, Pintle nozzle, Seal surface of needle, Wear

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