钛合金框架类零件铣削用立铣刀设计与应用研究进展

doi:10.3901/JME.2023.23.283

机械工程学报 ›› 2023, Vol. 59 ›› Issue (23): 283-309.doi: 10.3901/JME.2023.23.283

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钛合金框架类零件铣削用立铣刀设计与应用研究进展

李明星^1,2, 岳彩旭¹, 刘献礼¹, 陈志涛¹, 姜志鹏¹, 岳大荀¹, STEVEN Y L³

1. 哈尔滨理工大学先进制造智能化技术教育部重点实验室哈尔滨 150080;
2. 江苏天工硬质合金科技有限公司镇江 361006;
3. 佐治亚理工学院乔治·W·伍德拉夫机械工程学院亚特兰大 30332 美国

收稿日期:2022-12-09 修回日期:2023-03-09 发布日期:2024-02-20
通讯作者: 李明星(通信作者)，男，1988年出生，博士研究生。主要研究方向为先进刀具设计与制造技术。E-mail：1910100005@stu.hrbust.edu.cn
作者简介:岳彩旭，男，1982年出生，博士，教授，博士研究生导师。主要研究方向为切削过程智能化、刀具设计技术等。E-mail：yuecaixu@hrbust.edu.cn；刘献礼，男，1961年出生，博士，教授，博士研究生导师。主要研究方向为金属切削理论及刀具技术、数字化加工及智能制造技术。E-mail：xlliu@hrbust.edu.cn；陈志涛，男，1982年出生，博士研究生。主要研究方向为金属切削机理和工艺优化。E-mail：zhitao19@163.com；姜志鹏，男，1988年出生，博士。主要研究方向为刀具设计制造和数控加工。E-mail：dapeng99@139.com；岳大荀，男，1997年出生，硕士研究生。主要研究方向为刀具空间结构设计、刀具“形-性-用”一体化设计理论与方法。E-mail：1920100002@stu.hrbust.edu.cn；STEVEN Y L，男，1958年出生，博士，教授，博士研究生导师。主要研究方向为智能制造、超精密加工技术。E-mail：steven.liang@me.gatech.edu
基金资助:
国家自然科学基金(52175393)和国家自然科学基金国际合作重点(51720105009)资助项目。

Research on Design and Application of Endmill for Milling Titanium Alloy Frame Parts

LI Mingxing^1,2, YUE Caixu¹, LIU Xianli¹, CHEN Zhitao¹, JIANG Zhipeng¹, YUE Daxun¹, STEVEN Y L³

1. Key Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and Technology, Harbin 150080;
2. Jiangsu Tiangong Cemented Carbide Technology Co., Ltd, Zhenjiang 361006;
3. George W. Woodruff School of Mechanical Engineering, Georgia Institute of Technology, Atlanta 30332, USA

Received:2022-12-09 Revised:2023-03-09 Published:2024-02-20

摘要/Abstract

摘要： 钛合金材料以轻质、高强、耐腐蚀等优异特性在航空航天领域得到了广泛的应用，但良好的材料属性也为其加工带来难题，尤其对结构复杂的钛合金框架类零件切削，对刀具的设计、使用和性能评价都提出了更高的要求。首先分析了限制钛合金框架类零件切削性能发挥的影响因素，即切削力、切削温度和已加工表面残余应力，并以影响因素为约束总结了钛合金框架类零件加工用整体立铣刀几何结构、表面涂层和基体材料的研究现状；其次针对特定加工场景以影响因素为约束推荐了切削参数；随后将影响因素量化为便于识别统计的评价指标，即切削寿命、效率和表面完整性，进而阐述了刀具切削性能评价的研究进展。最后对整体立铣刀在钛合金框架类零件加工领域的发展与应用进行展望。随着新一代信息技术发展，将进一步推动刀具设计、使用与切削性能发挥的深度融合，助力钛合金框架类零件的高质量、长寿命、高效率切削。

关键词: 框架类零件, 立铣刀, 铣削加工, 刀具设计, 切削性能, 表面质量

Abstract: Titanium alloy has been widely used in the aerospace field due to its excellent properties such as light weight, high strength and corrosion resistance, but good material properties also bring difficulties to machining, especially for the cutting of titanium alloy frame parts with complex structures. Higher requirements are put forward for the design, use and performance evaluation of endmill. This study firstly analyzes the influencing factors of the machinability of titanium alloy frame parts, including cutting force, cutting temperature and residual stress of the machined surface, and with the influence factors as constraints, the guidance on the cutting tool geometry, surface coating and material application of endmill for machining titanium alloy frame parts is summarized. Secondly, cutting parameters are recommended for specific machining scenarios with influencing factors as constraints. Then the influencing factors are quantified into evaluation indicators for statistical identification, namely cutting life, efficiency and surface integrity, and then elaborated the research progress of tool cutting performance evaluation. Finally, the development and application of endmill in the machining of titanium alloy frame parts are prospected. With the development of a new generation of information technology, it will promote the deep integration of tool design, use and cutting performance, and help achieve high-quality, long-life and high-efficiency machining of titanium alloy frame parts.

Key words: frame parts, endmill, milling, tool design, cutting performance, surface quality

中图分类号:

TG506

李明星, 岳彩旭, 刘献礼, 陈志涛, 姜志鹏, 岳大荀, STEVEN Y L. 钛合金框架类零件铣削用立铣刀设计与应用研究进展[J]. 机械工程学报, 2023, 59(23): 283-309.

LI Mingxing, YUE Caixu, LIU Xianli, CHEN Zhitao, JIANG Zhipeng, YUE Daxun, STEVEN Y L. Research on Design and Application of Endmill for Milling Titanium Alloy Frame Parts[J]. Journal of Mechanical Engineering, 2023, 59(23): 283-309.

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钛合金框架类零件铣削用立铣刀设计与应用研究进展

Research on Design and Application of Endmill for Milling Titanium Alloy Frame Parts

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