• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2022, Vol. 58 ›› Issue (13): 203-212.doi: 10.3901/JME.2022.13.203

• 数字化设计与制造 • 上一篇    下一篇

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考虑多辊修磨关系的轧辊主动再制造设计方法

宋守许, 郁炯, 蔚辰, 张志旭   

  1. 合肥工业大学机械工程学院 合肥 230009
  • 收稿日期:2021-07-22 修回日期:2022-02-18 出版日期:2022-07-05 发布日期:2022-09-13
  • 通讯作者: 郁炯(通信作者),男,1995年出生,硕士研究生。主要研究方向为绿色设计与绿色制造、再制造工程。E-mail:771641416@qq.com
  • 作者简介:宋守许,男,1964年出生,教授、博士研究生导师。主要研究方向为绿色设计制造、再制造工程、产品再资源化。E-mail:shouxus@163.com
  • 基金资助:
    国家自然科学基金资助项目(51975176)。

Predecisional Remanufacturing Design Method of Rolls Considering Multi-roll Repair and Grinding Relationship

SONG Shouxu, YU Jiong, WEI Chen, ZHANG Zhixu   

  1. School of Mechanical Engineering, Hefei University of Technology, Hefei 230009
  • Received:2021-07-22 Revised:2022-02-18 Online:2022-07-05 Published:2022-09-13

摘要: 对轧辊主动再制造时机的研究是解决其再制造不确定性问题的有效途径。针对轧钢生产线上各轧辊间面向主动再制造的修磨时机差异性较大、应用时需频繁停机等问题,提出了一种耦合损伤情况下考虑多辊间修磨关系的轧辊主动再制造设计方法。该方法通过工艺参数优化对各轧辊修磨时机进行调控和匹配,以达到在轧机线修磨时机点统一修磨的目的,解决了修磨和再制造时间不确定、频繁停机等问题。以某轧钢生产线的F5精轧机工作辊为对象,结合其工况及损伤特征,利用损伤理论、有限元仿真分析以及回归分析等方法,验证了所提主动再制造设计方法的可行性。

关键词: 主动再制造设计, 轧辊, 耦合损伤, 修磨时机, 工艺参数

Abstract: The research on the predecisional remanufacturing time of rolls is an effective way to solve the remanufacturing uncertainty problem. Aiming at solving the problems of large variability of regrinding timing among rolls during rolling and the need for frequent stoppages, A design for predecisional remanufacturing of rolls considering inter-roll repair relationship under coupled damage is proposed. The method regulates and matches the roll regrinding timing through process parameter optimization to achieve uniform regrinding at the regrinding time of the rolling mill line, which solves the problems of uncertain regrinding time and frequent shutdown. Taking the work roll of F5 finishing mill of a steel rolling line as the object, the feasibility of the method was verified by damage theory, finite element simulation analysis and regression analysis based on its working condition and damage characteristics.

Key words: predecisional remanufacturing design, roll, coupling damage, grinding time, process parameters

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