• CN:11-2187/TH
  • ISSN:0577-6686

›› 2013, Vol. 49 ›› Issue (17): 79-84.

• 论文 • 上一篇    下一篇

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磁场分布对磁性复合流体抛光材料去除率的影响

焦黎;吴勇波;郭会茹   

  1. 北京理工大学先进加工技术国防重点学科实验室;秋田县立大学系统科学技术学部
  • 发布日期:2013-09-05

The Effect of Magnetic Field Distribution on Material Removal in Magnetic Compound Fluid Wheel Polishing

JIAO Li;WU Yongbo;GUO Huiru   

  1. Key Laboratory of Fundamental Science for Advanced Machining, Beijing Institute of Technology Faculty of Systems Science and Technology, Akita Prefectural University
  • Published:2013-09-05

摘要: 针对光学玻璃抛光效率和抛光精度不断提高的需求,提出采用磁性复合流体(Magnetic compound fluid,MCF)抛光轮进行抛光加工的方法,并自行研制出相应的抛光试验装置。运用标量磁位法、矢量叠加原理,建立MCF抛光轮外部空间磁场分布的解析表达式,通过对比分析磁铁磁场强度的解析计算结果和实际测量结果,说明解析表达式能较好地反映抛光轮外部空间磁场的分布规律。以Preston方程为依据,分析磁场产生的磁化压力对被加工工件表面材料去除率的影响规律;在自行研制的试验装置上利用磁性复合流体对熔融石英玻璃进行120 min的往复抛光加工,当两个环形磁铁采用NS-SN和NS-NS磁极布置方式时,最大材料去除深度分别为13 m和8 m,而且采用NS-NS磁极布置方式时,在工件中部的材料去除量几乎为零,因此NS-SN磁极布置方式由于其产生的磁场强度较大,从而导致其材料去除率也较大,验证不同磁场分布对熔融石英玻璃材料去除率的影响。

关键词: 材料去除率, 磁场分布, 磁性复合流体, 抛光

Abstract: A new polishing tool named magnetic compound fluid (MCF ) wheel is proposed and the experimental apparatus is developed in order to polish optical glass efficiently and precisely. The theoretical analysis of the magnetic field distribution in the circumference surface of the MCF wheel is carried out using scalar magnetic potential method and vector superposition theorem. The analytical expression is verified by the actual magnetic field distribution measured with digital teslameter. According to Preston equation, the relation of the material removal with the magnetization pressure is discussed. The polishing characteristics of fused silica glass are experimentally investigated the effect of magnetic field distribution on material removal. The maximum depth are 13 m and 8 m after polishing for 120 min with the magnetic pole arrangement of NS-SN distribution and NS-NS distribution respectively, and little work materials are removed at the central areas with NS-NS pole distribution. It can be concluded that the higher material removal can be obtained by the MCF wheel with the magnetic pole arrangement of NS-SN distribution.

Key words: Magnetic compound fluid, Magnetic field distribution, Material removal, Polishing

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