• CN:11-2187/TH
  • ISSN:0577-6686

›› 2010, Vol. 46 ›› Issue (21): 158-164.

• 论文 • 上一篇    下一篇

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竞赛型自行车手把的优化设计

邓作梁;郑凯文   

  1. 修平技术学院机械工程学系;大叶大学机械工程研究所
  • 发布日期:2010-11-05

Optimal Design of Road Bicycle Handlebar

TENG Tsoliang;CHENG Kaiwen   

  1. Department of Mechanical Engineering, Hsiuping Institute of Technology Institute of Mechanical Engineering, Dayeh University
  • Published:2010-11-05

摘要: 手把是自行车重要支撑及承受负荷的零件,尤其自行车手把受到踩踏力以及骑乘者质量所产生的反力与压力相当大,故在设计初期须以自行车手把的强度与刚性为设计重点,并且必须要符合法规要求,以确保其结构强度及安全性。为建立CAE设计与模拟分析技术在自行车结构的研发能量,以竞赛型自行车手把为研究对象,并藉由竞赛型自行车手把设计重点的探讨,改变传统圆形截面的手把,设计出相对应的手把截面几何形状及管壁厚度,以减少因尺寸增加造成固定端应力集中增加的现象,并改善手把因受力变形导致踩踏能量损耗的现象。进行手把几何尺寸的优化设计,以达到比传统圆形截面手把更轻且更强的竞赛型手把设计。经优化设计的手把结构必须再依照欧盟EN 14781静力与疲劳测试法规,及德国DIN 79100冲击测试法规进行测试模拟,以确保所设计的手把结构符合法规规范。此竞赛型手把数值模型的设计分析方法可提供相关产业未来在产品开发设计时的参考。

关键词: ANSYS, 优化设计, 自行车, 自行车手把

Abstract: The handle is an extremely important component of the bicycle for supporting loads. The handle will sustain very high reaction force and pressure due to rider’s stamp and weight. Therefore, the strength and rigidity of handle are key points in design; moreover, the handle must meet regulations. In order to establish the research and development energy of CAE in the bicycle structure, the design and analysis of road bicycle handle are studied with numerical method. A different cross section shape of handle is developed based on the design emphasis of bicycle. The corresponding cross section shape and thickness of pipe are proposed for reducing the stress concentration due to the increase in size. Moreover, the energy loss in stamp due to handle distortion is improvable. Finally, the shape optimal design of handle is discussed to achieve a lighter and stronger road bicycle handle. Based on the EN 14781 and DIN 79100 regulation, the numerical analysis of regulation test is performed by using the ANSYS finite element code. To verify the accuracy of the numerical model, simulation results are compared with the experimental tests. The results and procedures obtained have potential for guiding the future development of bicycle designs and technologies.

Key words: ANSYS, Bicycle, Handlebar, Optimal design

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