聚醚醚酮熔融沉积成形强度工艺参数的优化

doi:10.3901/JME.2020.03.216

机械工程学报 ›› 2020, Vol. 56 ›› Issue (3): 216-222.doi: 10.3901/JME.2020.03.216

聚醚醚酮熔融沉积成形强度工艺参数的优化

赵广宾¹, 秦勉¹, 刘雨², 曲晓丽¹, 丁铭超², 田磊², 刘亚雄¹, 田小永¹, 刘彦普²

1. 西安交通大学机械制造系统工程国家重点实验室西安 710049;
2. 第四军医大学口腔医院颌面外科西安 710032

收稿日期:2019-02-12 修回日期:2019-08-10 出版日期:2020-02-05 发布日期:2020-04-09
通讯作者: 刘亚雄(通信作者),男,1964年出生,博士,教授,博士研究生导师。主要研究方向为增材制造,生物3D打印及仿生制造。E-mail:yaxiongliu@163.com
作者简介:赵广宾,男,1989年出生,博士研究生。主要研究方向为生物3D打印。E-mail:zhaoguangbin333@163.com;刘彦普,男,1957年出生,博士,主任医师,教授,博士研究生导师。主要研究方向为组织再生、颌面缺损畸形修复重建。E-mail:liuyanpu@fmmu.edu.cn
基金资助:
国家重点研发计划（2017YFB1104100）和国家自然科学基金（51675416）资助项目。

Optimizing Fused Deposition Molding Process Parameters for Improving Forming Strength of Polyetheretherketone

ZHAO Guangbin¹, QIN Mian¹, LIU Yu², QU Xiaoli¹, DING Mingchao², TIAN Lei², LIU Yaxiong¹, TIAN Xiaoyong¹, LIU Yanpu²

1. State Key Laboratory for Manufacturing Systems Engineering, Xi'an Jiaotong University, Xi'an 710049;
2. Department of Oral and Maxillofacial Surgery, School of Stomatology, the Fourth Military Medical University, Xi'an 710032

Received:2019-02-12 Revised:2019-08-10 Online:2020-02-05 Published:2020-04-09

摘要/Abstract

摘要： 为了提高聚醚醚酮（Poly-ether-ether-ketone，PEEK）熔融沉积成形（Fused deposition modeling，FDM）强度，利用正交试验方法研究了FDM打印工艺参数与力学性能之间关系。对喷嘴温度、打印速度和填充角度等影响因素下PEEK样件的力学性能进行对比分析，研究现有条件下最优打印参数，提高成形质量。结果表明各个工艺参数对试验结果的影响程度不相同，影响最为明显的是喷嘴温度，其次是填充方式，打印速度对试验结果的影响较小。最佳工艺参数组合为：喷嘴温度420℃，打印速度10mm·s^-1，填充方式0°。改善工艺参数后可提高PEEK成形件的强度，制造出的个性化假体的力学性能能够满足临床使用的要求。一例PEEK假体已经成功应用于临床，为其在临床上的广泛应用奠定基础。

关键词: 聚醚醚酮, 熔融沉积, 成形强度, 个性化植入物

Abstract: In order to improve the forming strength of polyether -ether-ketone (PEEK), the relationship between the process parameters of fused deposition modeling (FDM) and mechanical properties is studied by orthogonal test. The mechanical properties of PEEK sample under the influence factors of nozzle temperature, printing speed and filling angle are compared and analyzed, and the optimal printing parameters under the existing conditions are studied to improve the forming quality. The results showed that the effects of various process parameters on the experimental results are different, the most obvious is the temperature of the nozzle, the second is the filling mode, and the printing speed has little effect on the experimental results. Optimum technological parameters combination as follow:the nozzle temperature is 420℃, the printing speed is 10 mm·s^-1 and 0°filling way. The strength of PEEK component can be increased by improving the process parameters, the mechanical properties of the manufactured customized implants can meet the requirement of clinical application. One case of customized PEEK implant have been successfully used in clinical and have achieved good results which lays a foundation for its wide application in clinic.

Key words: polyetheretherketone, fused deposition modeling, forming strength, personalized implant

中图分类号:

TG156

赵广宾, 秦勉, 刘雨, 曲晓丽, 丁铭超, 田磊, 刘亚雄, 田小永, 刘彦普. 聚醚醚酮熔融沉积成形强度工艺参数的优化[J]. 机械工程学报, 2020, 56(3): 216-222.

ZHAO Guangbin, QIN Mian, LIU Yu, QU Xiaoli, DING Mingchao, TIAN Lei, LIU Yaxiong, TIAN Xiaoyong, LIU Yanpu. Optimizing Fused Deposition Molding Process Parameters for Improving Forming Strength of Polyetheretherketone[J]. Journal of Mechanical Engineering, 2020, 56(3): 216-222.

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聚醚醚酮熔融沉积成形强度工艺参数的优化

Optimizing Fused Deposition Molding Process Parameters for Improving Forming Strength of Polyetheretherketone

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