微切削条件下典型玻璃态合金Fe40Ni40P14B6切削特性及其切屑生成机理研究

doi:10.3901/JME.2020.03.223

机械工程学报 ›› 2020, Vol. 56 ›› Issue (3): 223-232.doi: 10.3901/JME.2020.03.223

• 制造工艺与装备 • 上一篇

扫码分享

微切削条件下典型玻璃态合金Fe₄₀Ni₄₀P₁₄B₆切削特性及其切屑生成机理研究

何耿煌^1,2, 李凌祥^1,2, 刘献礼², 姜涛¹, 邹建平¹

1. 厦门金鹭特种合金有限公司厦门 361006;
2. 哈尔滨理工大学“高效切削及刀具”国家地方联合工程重点实验室哈尔滨 150080

收稿日期:2019-02-11 修回日期:2019-08-10 出版日期:2020-02-05 发布日期:2020-04-09
作者简介:何耿煌,男,1984年出生,博士,高级工程师。主要研究方向为智能制造、极端制造及其先进刀具技术。E-mail:sweetspyhgh@126.com
基金资助:
国家科技重大专项资助项目（2018ZX04042-001）。

Study on the Cutting Characteristics and Chip Formation Mechanism of Typical Amorphous Alloy Fe₄₀Ni₄₀P₁₄B₆ under Micro Cutting Conditions

HE Genghuang^1,2, LI Lingxiang^1,2, LIU Xianli², JIANG Tao¹, ZOU Jianping¹

1. Xiamen Golden Egret Special Alloy Co., Ltd., Xiamen 361006;
2. The Key Lab of National and Local United Engineering for “High-Efficiency Cutting&Tools”, Harbin University of Science and Technology, Harbin 150080

Received:2019-02-11 Revised:2019-08-10 Online:2020-02-05 Published:2020-04-09

摘要/Abstract

摘要： 玻璃态合金是一种内部原子排列不存在长程有序的合金，由于具备高强韧性、耐腐蚀性以及优良的磁性而受到广泛应用。采用数值仿真结合引入绝热模型的研究方法对典型玻璃态合金Fe40Ni40P14B6切削过程的变形状态和切屑生成两方面进行分析，结果表明切削过程中初始绝热变形和周期性载荷促使切削区域形成局部剪切带而产生片层状切屑。采用微型PCD刀具在微切削条件下进行切削试验，借助无线测力系统采集切削过程中的载荷作用情况，并通过高速摄影机监测刀具工作状态。拾取切削过程中微型切屑样品，借助SEM观测分析切屑的亚微观形貌特征，试验结果与数值仿真结果相近，从而揭示微切削条件下玻璃态合金的切削特性及切屑形成机理。研究数据可为微型刀具的开发提供借鉴。

关键词: 玻璃态合金, 片状切屑, PCD刀具, 微切削, 绝热模型

Abstract: Amorphous alloy is a metal alloy with irregular internal arrangement of atoms. It is widely used due to its high strength, toughness corrosion resistance, and excellent magnetic properties. At first, the state of deformation and chip formation are analyzed with the methods of numerical simulation combined with the introduction of adiabatic model during the cutting process of typical amorphous alloy Fe40Ni40P14B6. The result show that the initial adiabatic deformation and cyclic loading in the cutting process lead to the formation of local shear bands in the cutting area and product the lamellar chips. Then, the micro PCD tool is used for cutting experiments under micro-cutting conditions. The load function in the cutting process is collected by means of the wireless measuring system. Moreover, the working state of the tool is monitored by high-speed camera. At last, the micro-chip samples are collected, experimental results similar to the results of numerical simulation by means of the SEM to observe and analysis the submicroscopic morphology characteristics. It reveals the cutting characteristics and chip formation mechanism of amorphous alloy under micro cutting condition. The research data can provide reference for the development of micro tool.

Key words: amorphous alloy, sheet chip, PCD tool, micro cutting, adiabatic model

中图分类号:

TG501

何耿煌, 李凌祥, 刘献礼, 姜涛, 邹建平. 微切削条件下典型玻璃态合金Fe₄₀Ni₄₀P₁₄B₆切削特性及其切屑生成机理研究[J]. 机械工程学报, 2020, 56(3): 223-232.

HE Genghuang, LI Lingxiang, LIU Xianli, JIANG Tao, ZOU Jianping. Study on the Cutting Characteristics and Chip Formation Mechanism of Typical Amorphous Alloy Fe₄₀Ni₄₀P₁₄B₆ under Micro Cutting Conditions[J]. Journal of Mechanical Engineering, 2020, 56(3): 223-232.

参考文献

[1] 李培友.Ti-Cu基非晶合金玻璃形成能力与力学性能[J].稀有金属材料与工程,2018,47(2):509-514. LI Peiyou.Glass forming ability and mechanical properties of ti-cu-based bulk metallic glasses[J].Rare Metal Materials and Engineering,2018,47(2):509-514.
[2] 姚可夫,施凌翔,陈双琴,等.铁基软磁非晶/纳米晶合金研究进展及应用前景[J].物理学报,2018,67(1):1-8. YAO Kefu,SHI Lingxiang,CHEN Shuangqin,et al.Research progress and application prospect of Fe-based soft magnetic amorphous/nano-crystalline alloys[J].Acta Physica Sinica,2018,67(1):1-8.
[3] 韩烨,朱胜利,井上明久.铁基软磁非晶合金和块状金属玻璃的研究进展[J].功能材料,2016,47(3):3027-3032. HAN Ye,ZHU Shengli,INOUE A.The development of Fe-based soft magnetic amorphous and bulk metallic glassy alloys[J].Journal of Functional Materials,2016,47(3):3027-3032.
[4] GLEZERA M,SHURYGINA N A,ZAICHENKO S G,et al.Interaction of deformation shear bands with nanoparticles in amorphous-nanocrystalline alloys[J].Russian Metallurgy (Metally),2013,2013(4):253-244.
[5] HERTSYK O M,KOVBUZ M A,PEREVERZEVA T G,et al.An effect of low temperature processing on stability of physical and chemical properties of amorphous alloy Fe78.5Ni1.0Mo0.5Si6.14.0[J].Russian Journal of Applied Chemistry,2013,86(6):802-806.
[6] GONG Pan,YAO Kefu,ZHAO Shaofan.Cu-alloying effect on crystallization kinetics of Ti41Zr25Be28Fe6 bulk metallic glass[J].Journal of Thermal Analysis and Calorimetry,2015,121(2):697-704.
[7] ZIYA O Y,AYTEKIN H,YILMAZ Y,et al.Effects of minor Cu and Si additions on glass forming ability and mechanical properties of Co-Fe-Ta-B Bulk metallic glass[J].Metals and Materials International,2016,22(1):50-57.
[8] LOUZGUINE-LUZGIN D V,VINOGRADOV A,LI S,et al.Deformation and fracture behavior of metallic glassy alloys and glassy-crystal composites[J].Metallurgical and Materials Transactions A,2011,42(6):1504-1510.
[9] KOZIE T,PAJOR K,CIOS G,et al.Effect of strain rate and crystalline inclusions on mechanical properties of bulk glassy and partially crystallized Zr52.5Cu17.9Ni14.6Al10Ti5 alloy[J].Transactions of Nonferrous Metals Society of China,2019,29(5):1036-1045.
[10] 黄火根,柯海波,刘天伟,等.微合金化对U-Co金属玻璃形成能力的影响[J].稀有金属材料与工程,2018,47(3):990-994. HUANG Huogen,KE Haibo,LIU Tianwei,et al.Effect of minor alloying on the glass forming ability of U-Co alloy[J].Rare Metal Materials and Engineering,2018,47(3):990-994.
[11] 李春燕,尹金锋,王铮,等.ZrCuNiAlEr块体金属玻璃尺度效应的研究[J]. 功能材料,2017,48(7):130-135. LI Chunyan,YIN Jinfeng,WANG Zheng,et al.Study on the size effect of ZrCuNiAlEr bulk metallic glass[J].Journal of Functional Materials,2017,48(7):130-135.
[12] WANG Min,XU Binshi,DONG Shiyun,et al.Experimental investigations of cutting parameters influence on cutting forces in turning of Fe-based amorphous overlay for remanufacture[J].The International Journal of Advanced Manufacturing Technology,2013,65(5-8):735-743.
[13] 孙国元,张敏.块体金属玻璃的加工硬化行为[J].材料导报,2019,33(3):462-469. SUN Guoyuan,ZHANG Min.The work-hardening behavior of bulk metallic glasses[J].Materials Review,2019,33(3):462-469.
[14] 张艳,王咏萱,赵岩,等.金属玻璃切削加载的形变屈服准则与试验验证[J].高技术通讯,2017,27(3):285-293. ZHANG Yan,WANG Yongxuan,ZHAO Yan,et al.The deformation yield criterion of metallic glass in the cutting process and its experimental verification[J].Chinese High Technology Letters,2017,27(3):285-293.
[15] 刘寅,巩亚东,孙瑶,等.块体金属玻璃微磨削加工的温度场仿真[J].东北大学学报,2018,39(6):828-833. LIU Yin,GONG Yadong,SUN Yao,et al.Simulation of Temperature Field for Bulk Metallic Glass in Micro-scale Grinding[J].Journal of Northeastern University,2018,39(6):828-833.
[16] WANG Xinlin,LU Peixiang,DAI Nengli,et al.Morphology and oxidation of Zr-based amorphous alloy ablated by femtosecond laser pulses[J].Applied Physics A,2007,89(2):547-552.
[17] VOLKHONSKII A O,BLINKOVI V,BELOV D S.Superhard amorphous/nanocrystalline multilayer coatings for carbide inserts used for intermittent cutting[J].The International Journal of Advanced Manufacturing Technology,2018,96(5-8):2953-2962.
[18] 张涛.微切削加工单位切削力及表面加工质量的尺寸效应研究[D].济南:山东大学,2013. ZHANG Tao.Investigation on size effect of specific cutting force and machined surface quality in micro cutting[D].Jinan:Shandong University,2013.
[19] 何耿煌,吴明阳,李凌祥,等.典型钛合金切削层相变形成机理及其影响因素研究[J].机械工程学报,2018,54(17):133-141. HE Genghuang,WU Mingyang,LI Lingxiang,et al.Study on the formation mechanism of phase transformation and the influencing factors of cutting layer of the typical titanium alloy[J].Journal of Mechanical Engineering,2018,54(17):133-141.
[20] 赵岩,魏勋利,张艳,等.非晶态合金的零件成形加工技术与形变机理分析[J].高技术通讯,2014,24(11):1176-1186. ZHAO Yan,WEI Xunli,ZHANG Yan,et al.A review of the manufacturing technologies and deformation mechanisms of amorphous alloys[J].Chinese High Technology Letters,2014,24(11):1176-1186.
[21] UEDA K,肖旭东. 非晶金属微切削时切屑形成机理研究[J]. 国外金属加工,1993(6):20-25. UEDA K,XIAO Xudong. Study on chip formation mechanism in micro cutting of amorphous meta[J]. Journal of International Metal Working,1993(6):20-25.
[22] 惠希东,陈国良.块体非晶合金[M].北京:化学工业出版社,2006. HUI Xidong,CHEN Guoliang.Bulk amorphous alloy[M].Beijing:Chemical Industry Press,2006.
[23] PEIXOTO E B,MENDONCA E C MERCENA S G,et al.Study of the dynamic of crystallization of an amorphous Fe40Ni40P14B6 ribbon through Johnson-Mehl-Avrami model[J].Journal of Alloys and Compounds:An Interdisciplinary Journal of Materials Science and Solid-state Chemistry and Physics,2018,731:1275-1279.
[24] GU Bin,LIU Feng,CHEN Yuzeng,et al.Structural modification and phase transformation kinetics:crystallization of amorphous Fe_(40)Ni_(40)P_(14)B_6 eutectic alloy[J].Journal of Materials Science,2014,49(2):842-857.
[25] MILICA M V,PAVLA R,NADĚŽDA P,et al. Thermally induced structural transformations of Fe40Ni40P14B6,amorphous alloy[J]. Metallurgical and Materials Transactions A,2016,47(1):260-267.
[26] CHARLES K,WALTER K,MALVIN R,et al.Berkeley physics course (In SI Units) mechanics[M].New York:McGraw Hill Education,2017.

微切削条件下典型玻璃态合金Fe₄₀Ni₄₀P₁₄B₆切削特性及其切屑生成机理研究

Study on the Cutting Characteristics and Chip Formation Mechanism of Typical Amorphous Alloy Fe₄₀Ni₄₀P₁₄B₆ under Micro Cutting Conditions

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 7

编辑推荐

Metrics

本文评价

[1]	李继成, 陈广俊, 许金凯, 于化东. C/SiC复合材料激光超声复合微切削材料损伤机理与表面质量研究[J]. 机械工程学报, 2024, 60(9): 189-205.
[2]	王大中, 吴淑晶, 林靖朋, 郭国强, 王鹏. 基于MQL的超声椭圆振动微切削Inconel718的机理研究[J]. 机械工程学报, 2021, 57(9): 264-272.
[3]	单忠德, 朱福先. 应用PCD刀具铣削砂型的刀具磨损机理和预测模型[J]. 机械工程学报, 2018, 54(17): 124-132.
[4]	宋昊, 刘战强, 史振宇, 蔡玉奎. 沟槽与方柱阵列结构的微铣削和加工表面疏水性^*[J]. 机械工程学报, 2016, 52(21): 206-212.
[5]	李俊烨, 董坤, 王兴华, 张心明. 颗粒微切削表面创成的分子动力学仿真研究^*[J]. 机械工程学报, 2016, 52(17): 94-104.
[6]	李琛;计时鸣;谭大鹏;刘曦泽. 软性磨粒流加工特性及近壁区域微切削机理[J]. , 2014, 50(9): 161-168.
[7]	王光存;李剑峰;贾秀杰;李方义;刘子武. 离心压缩机叶轮材料FV520B冲蚀规律和机理的研究[J]. , 2014, 50(19): 182-190.