纳入拘束效应的焊接接头蠕变裂纹扩展速率预测方法

doi:10.3901/JME.2024.14.126

机械工程学报 ›› 2024, Vol. 60 ›› Issue (14): 126-138.doi: 10.3901/JME.2024.14.126

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纳入拘束效应的焊接接头蠕变裂纹扩展速率预测方法

赵雷^1,2, 武言^1,2, 徐连勇^1,2, 韩永典^1,2, 熊昱^1,2

1. 天津大学材料科学与工程学院天津 300035;
2. 天津市现代连接技术重点实验室天津 300035

收稿日期:2023-05-05 修回日期:2024-01-21 出版日期:2024-07-20 发布日期:2024-08-29
作者简介:赵雷(通信作者),男,1985年出生,博士,副教授,博士研究生导师。主要研究方向为焊接结构及增材结构的疲劳、断裂、蠕变与损伤。E-mail:zhaolei85@tju.edu.cn
基金资助:
国家自然科学基金资助项目(52075374)。

Creep Crack Growth Rate Prediction Method for Welded Joints Considering Constraint Effect

ZHAO Lei^1,2, WU Yan^1,2, XU Lianyong^1,2, HAN Yongdian^1,2, XIONG Yu^1,2

1. School of Materials Science and Engineering, Tianjin University, Tianjin 300350;
2. Tianjin Key Laboratory of Advanced Joining Technology, Tianjin 300350

Received:2023-05-05 Revised:2024-01-21 Online:2024-07-20 Published:2024-08-29

摘要/Abstract

摘要： 高温焊接结构的蠕变裂纹扩展(Creep crack growth, CCG)是影响含缺陷焊接结构可靠性的重要因素。以P92钢焊接接头为对象，设计热影响区(Heat affected zone, HAZ)中心裂纹和HAZ/母材(Base metal, BM)界面裂纹模型的多种材料蠕变性能失配组合，研究蠕变性能不匹配对裂纹尖端拘束水平Q^*_M以及CCG的影响机制。研究表明，对于HAZ中心裂纹，若周围的蠕变软材料受到裂尖的蠕变硬材料拘束，可能出现二次裂纹；若HAZ和BM的蠕变强度不变，增加焊缝(Welding metal, WM)的蠕变强度，仍会使BM的损伤增加。对于HAZ界面裂纹，若界面的蠕变软材料受到蠕变硬材料拘束，仍可能形成二次裂纹，但形成二次裂纹的倾向变弱。无论是HAZ中心裂纹还是界面裂纹，较窄的HAZ宽度会加剧失配效应。提出基于C^*-Q^*_M的材料蠕变性能失配下焊接接头CCG预测方法，并利用试验结果验证纳入拘束效应的CCG预测方法的准确性。该方法解决不同蠕变性能失配程度的焊接构件CCG速率的精准评估难题。

关键词: 蠕变裂纹扩展, 焊接接头, 失配, 有限元, 材料拘束

Abstract: Creep crack growth (CCG) of high temperature welded components can affect the reliability of welded structures containing defects. For P92 steel welded joints, two sets of material configurations of the HAZ center crack and HAZ/BM crack model are designed, and the influence mechanism of creep properties mismatch on crack tip constraint Q^*_M and CCG are studied. The result show that in terms of the HAZ center cracks, secondary cracks may occur if the surrounding creep soft material is constrained by the creep hard material at the crack tip; increasing the creep strength of WM still cause the more severe creep damage of BM if the creep strength of HAZ and BM remain unchanged. For HAZ interface cracks, secondary crack may form if the creep soft material at the interface is constrained by the creep hard material, but the tendency to form secondary cracks is weaker. Whether a central HAZ crack or an interfacial crack, a narrower HAZ width presented a stronger mismatch effect. The CCG prediction method based on C^*-Q^*_M for creep properties mismatched welded joints is established, and the accuracy of CCG prediction method incorporating constraint effect is verified by the experiment results. This method can solve the accurate prediction for the CCG rate of welded components with different creep properties mismatch degrees.

Key words: creep crack growth, welded joint, mismatch, finite element, material constraint

中图分类号:

TG156

赵雷, 武言, 徐连勇, 韩永典, 熊昱. 纳入拘束效应的焊接接头蠕变裂纹扩展速率预测方法[J]. 机械工程学报, 2024, 60(14): 126-138.

ZHAO Lei, WU Yan, XU Lianyong, HAN Yongdian, XIONG Yu. Creep Crack Growth Rate Prediction Method for Welded Joints Considering Constraint Effect[J]. Journal of Mechanical Engineering, 2024, 60(14): 126-138.

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纳入拘束效应的焊接接头蠕变裂纹扩展速率预测方法

Creep Crack Growth Rate Prediction Method for Welded Joints Considering Constraint Effect

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