平板电极电场驱动多喷头喷射高效微3D打印方法和规律研究

doi:10.3901/JME.2024.17.310

机械工程学报 ›› 2024, Vol. 60 ›› Issue (17): 310-320.doi: 10.3901/JME.2024.17.310

扫码分享

平板电极电场驱动多喷头喷射高效微3D打印方法和规律研究

侯佳奇, 张广明, 于志浩, 李印, 马令轩, 韩志峰, 石凯, 郭辰旭, 兰红波

青岛理工大学山东省增材制造工程技术研究中心青岛 266520

收稿日期:2023-09-24 修回日期:2024-03-11 出版日期:2024-09-05 发布日期:2024-10-21
作者简介:侯佳奇，男，1998年出生。主要研究方向为3D打印与微纳制造。E-mail:houjiaqi0318@163.com
张广明(通信作者)，男，1989年出生，博士，副教授，硕士研究生导师。主要研究方向为微纳增尺度3D打印及工艺、复合材料增材制造等。E-mail:ustbzgm@163.com
兰红波，男，1970年出生，博士，教授，博士研究生导师。主要研究方向微纳3D打印、先进电子电路增材制造、多材料3D打印、大面积微纳米压印光刻等。E-mail:hblan99@126.com
基金资助:
国家自然科学基金(52175331，52275345)、山东省高等学校青创科技支持计划(2021KJ044)和自然科学基金重大基础研究(ZR2020ZD04)资助项目。

Method and Laws of High-efficient Micro-scale 3D Printing with Multi-nozzle Driven by Electric Field of Flat Plate Electrodes

HOU Jiaqi, ZHANG Guangming, YU Zhihao, LI Yin, MA Lingxuan, HAN Zhifeng, SHI Kai, GUO Chenxu, LAN Hongbo

Shandong Engineering Research Center for Additive Manufacturing, Qingdao University of Technology, Qingdao 266520

Received:2023-09-24 Revised:2024-03-11 Online:2024-09-05 Published:2024-10-21

摘要/Abstract

摘要： 电流体动力喷射打印较低的效率已成为制约其从实验室走向广泛工业化应用的主要技术瓶颈之一，针对这一挑战性难题，提出一种平板电极电场驱动多喷头喷射高效微3D打印新工艺，论述了平板电极电场驱动多喷头喷射高效微3D打印的基本原理。搭建一种阵列化喷头制造装置，实现高精度阵列化喷头的快速制造；利用COMSOL仿真软件，分析了阵列化喷头的电场分布以及喷嘴间的高度差、内径差等对电场强度的影响；通过实验，揭示了主要工艺参数(施加电压、气压、打印速度)对于打印精度(线宽)和一致性的影响规律；最后，基于提出新方法并结合优化的工艺参数，分别使用单/双/三喷嘴喷头制造了面积80 mm×80 mm，周期500 μm，线宽20 μm的透明电极，分别耗时86.1 min、45.2 min、29.1 min，并对其光电性能进行测量和表征，网栅透光率(波长550 nm)分别为91.14%、91.07%、90.43%，相应的方阻分别为4.07 Ω/sp、3.85 Ω/sp、3.47 Ω/sp，在不牺牲光电性能的前提下，大幅提高了生产效率。研究结果显示，提出的平板电极电场驱动多喷头喷射微3D打印为大面积微结构高效低成本制造提供了一种具有工业应用前景的全新解决方案。

关键词: 平板电极, 电场驱动, 微3D打印, 多喷头, 一致性

Abstract: The low efficiency for electrohydrodynamic jet printing has become one of the major bottlenecks which hinders widespread industrial applications of the technique. To address the challenging issue, a novel micro-scale 3D printing with multi-nozzle driven by electric field of flat plate electrodes is proposed. The basic principle of the high-efficient micro-scale 3D printing is described. An device is developed for cost-effective manufacturing these arrayed nozzles. The effects and laws of the electric field distribution of the arrayed printhead, the height difference and inner diameter difference between the nozzles on the electric field strength are discussed by numerical simulation. The effects and laws of the printing parameters (applied voltage, air pressure, printing speed) on the printing accuracy (line width) and consistency is revealed by a series of experimental studies. Finally, combining the proposed new method and optimized process parameters, three transparent electrodes with area of 80 mm × 80 mm, and line width/ line spacing period 20μm/ 500μm are fabricated using single-nozzle nozzle, double-nozzle nozzle and triple-nozzle nozzle, the corresponding printing times are 86.1 min, 45.2 min and 29.1 min, respectively. The experimental results shows that the printing effectiveness can be great improved, As a result, the proposed micro-scale 3D printing with multi-nozzle driven by electric field of flat plate electrodes provides a new solution with industrial application prospect for cost-effective manufacturing the large-area microstructures.

Key words: flat plate electrodes, electric field drive, micro-scale 3D printing, multiple nozzle, consistency

中图分类号:

TG156

侯佳奇, 张广明, 于志浩, 李印, 马令轩, 韩志峰, 石凯, 郭辰旭, 兰红波. 平板电极电场驱动多喷头喷射高效微3D打印方法和规律研究[J]. 机械工程学报, 2024, 60(17): 310-320.

HOU Jiaqi, ZHANG Guangming, YU Zhihao, LI Yin, MA Lingxuan, HAN Zhifeng, SHI Kai, GUO Chenxu, LAN Hongbo. Method and Laws of High-efficient Micro-scale 3D Printing with Multi-nozzle Driven by Electric Field of Flat Plate Electrodes[J]. Journal of Mechanical Engineering, 2024, 60(17): 310-320.

参考文献

[1] 兰红波, 李红珂, 钱垒, 等. 电场驱动喷射沉积微纳3D打印及其在先进电路和电子制造中的应用[J]. 机械工程学报, 59(9):230-251. LAN Hongbo, LI Hongke, QIAN Lei, et al. Electric-field-driven jet deposition micro-nano 3D printing and its applications in manufacturing advanced circuits and electronics[J]. Journal of Mechanical Engineering, 59(9):230-251.
[2] 兰红波, 赵佳伟, 钱垒, 等. 电场驱动喷射沉积微纳3D打印技术及应用[J]. 航空制造技术, 2019, 62(1):38-45. LAN Hongbo, ZHAO Jiawei, QIAN Lei, et al. Electric-Field-Driven jet deposition based micro-and nano-scale 3D printing technique and its application[J]. Aeronautical Manufacturing Technology, 2019, 62(1):38-45.
[3] 兰红波, 李涤尘, 卢秉恒. 微纳尺度3D打印[J]. 中国科学:技术科学, 2015, 45(9):919-940. LAN Hongbo, LI Dichen, LU Bingheng. Micro-and nanoscale 3D printing[J]. Sci Sin Tech, 2015, 45(9):919-940.
[4] ONSES M S, SUTANTO E, FERREIRA P M, et al. Mechanisms, capabilities, and applications of high-resolution electrohydrodynamic jet printing[J]. Small, 2015, 11(34):4237-4266.
[5] ZHANG G, LI W, YU M, et al. Electric-field-driven printed 3D highly ordered microstructure with cell feature size promotes the maturation of engineered cardiac tissues[J]. Advanced Science, 2023, 10(11):2206264.
[6] LI X, ZHANG G, LI W, et al. The electric-field-driven fusion jetting 3D printing for fabricating high resolution polylactic acid/multi-walled carbon nanotube composite micro-scale structures[J]. Micromachines (Basel), 2020, 11(12):1112-1132.
[7] BRAGHIROLLI D I, STEFFENS D, PRANKE P. Electrospinning for regenerative medicine:A review of the main topics[J]. Drug Discov Today, 2014, 19(6):743-753.
[8] CHEN Y, AU J, KAZLAS P, et al. Flexible active-matrix electronic ink display[J]. Nature, 2003, 423(6936):136-136.
[9] ZHANG Z, LV R, JIA Y, et al. All-carbon electrodes for flexible solar cells[J]. Applied Sciences, 2018, 8(2):152-152.
[10] MISHRA S, BARTON K L, ALLEYNE A G, et al. High-speed and drop-on-demand printing with a pulsed electrohydrodynamic jet[J]. Journal of Micromechanics and Microengineering, 2010, 20(9):5026.
[11] JANG Y, KIM J, BYUN D. Invisible metal-grid transparent electrode prepared by electrohydrodynamic (EHD) jet printing[J]. Journal of Physics D:Applied Physics, 2013, 46(15):5103.
[12] WANG Z, ZHANG G, HUANG H, et al. The self-induced electric-field-driven jet printing for fabricating ultrafine silver grid transparent electrode[J]. Virtual and Physical Prototyping, 2021, 16(1):113-123.
[13] BOBINGER M, ANGELI D, COLASANTI S, et al. Infrared, transient thermal, and electrical properties of silver nanowire thin films for transparent heaters and energy-efficient coatings[J]. Physica Status Solidi, 2017, 214(1):1-11.
[14] PHAN D T, JUNG C W. Optically transparent and very thin structure against electromagnetic pulse (EMP) using metal mesh and saltwater for shielding windows[J]. Scientific Reports, 2021, 11(1):2603-2603.
[15] SALEHHUDIN H S, MOHAMAD E N, MAHADI W N L, et al. Multiple-jet electrospinning methods for nanofiber processing:A review[J]. Materials and Manufacturing Processes, 2017, 33(5):479-498.
[16] CHOI K H, RAHMAN K, KHAN A, et al. Cross-talk effect in electrostatic based capillary array nozzles[J]. Journal of Mechanical Science and Technology, 2012, 25(12):3053-3062.
[17] LEE K I, LIM B, LEE H, et al. Multi nozzle electrohydrodynamic inkjet printing head by batch fabrication[C]//2013 IEEE 26th International Conference on Micro Electro Mechanical Systems (MEMS), January20-24, 2013. TAIPEI:IEEE, 2013:1165-1168.
[18] SI B, BYUN D, NGUYEN V D, et al. Polymer-based electrospray device with multiple nozzles to minimize end effect phenomenon[J]. Journal of Electrostatics, 2010, 68(2):138-144.
[19] HAN W, MINHAO L, XIN C, et al. Study of deposition characteristics of multi-nozzle near-field electrospinning in electric field crossover interference conditions[J]. AIP Advances, 2015, 5(4):78-88.
[20] CHOI K H, KHAN A, RAHMAN K, et al. Effects of nozzles array configuration on cross-talk in multi-nozzle electrohydrodynamic inkjet printing head[J]. Journal of Electrostatics, 2011, 69(4):380-387.
[21] PAN Y, HUANG Y, GUO L, et al. Addressable multi-nozzle electrohydrodynamic jet printing with high consistency by multi-level voltage method[J]. AIP Advances, 2015, 5(4):047108-047108.
[22] 曹辉, 张广明, 杨建军, 等. 基于单平板电极电场驱动喷射沉积微纳3D打印[J]. 科学通报, 2021, 66(21):2745-2757. CAO Hui, ZHANG Guangming, YANG Jianjun, et al. Electric-field-driven jet deposition micro-nano 3D printing based on a single-plate electrode[J]. Chinese Science Bulletin, 2021, 66:2745-2757
[23] PARK J U, HARDY M, KANG S J, et al. High-resolution electrohydrodynamic jet printing[J]. Nature Mater, 2007, 6(10):782-789.
[24] YANG Y J, LI Z, HOU Q, et al. A shield ring enhanced equilateral hexagon distributed multi-needle electrospinning spinneret[J]. IEEE Transactions on Dielectrics & Electrical Insulation, 2010, 17(5):1592-1601.
[25] LEE K I, LIM B, OH S W, et al. Fabrication of high aspect ratio insulating nozzle using glass reflow process and its electrohydrodynamic printing characteristics[C]//2014 IEEE 27th International Conference on Micro Electro Mechanical Systems (MEMS). IEEE, 2014:963-966
[26] OHIGASHI R, TSUCHIYA K, MITA Y, et al. Electric ejection of viscous inks from MEMS capillary array head for direct drawing of fine patterns[J]. Journal of Microelectromechanical Systems, 2008, 17(2):272-277.
[27] PAN Y, HUANG Y, BU N, et al. Fabrication of Si-nozzles for parallel mechano-electrospinning direct writing[J]. Journal of Physics D:Applied Physics, 2013, 46(25):255301.
[28] YIN Z, HUANG Y, BU N, et al. Inkjet printing for flexible electronics:Materials, processes and equipments[J]. Chinese Science Bulletin, 2010, 55(30):3383-3407

平板电极电场驱动多喷头喷射高效微3D打印方法和规律研究

Method and Laws of High-efficient Micro-scale 3D Printing with Multi-nozzle Driven by Electric Field of Flat Plate Electrodes

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价

[1]	台玉平, 朱晓阳, 李红珂, 于志浩, 张厚超, 张凡, 张广明, 赵娟, 赵佳伟, 黄友奇, 兰红波. 电场驱动复合微纳3D打印低频透明电磁屏蔽玻璃[J]. 机械工程学报, 2024, 60(3): 305-318.
[2]	庄红超, 王柠, 董凯伦, 李卫华, 周安亮, 董磊, 夏怡芦. 非完整约束大负重比六足机器人多机动态协同编队避障控制策略[J]. 机械工程学报, 2024, 60(1): 284-295.
[3]	兰红波, 李红珂, 钱垒, 张广明, 于志浩, 孙鹏, 许权, 赵佳伟, 王飞, 朱晓阳. 电场驱动喷射沉积微纳3D打印及其在先进电路和电子制造中的应用[J]. 机械工程学报, 2023, 59(9): 230-251.
[4]	陈洁, 龙英文. 基于PD一致性算法的微电网分层优化控制策略^*[J]. 电气工程学报, 2023, 18(2): 174-182.
[5]	万曦, 陆文钦, 夏天雷, 闫涵, 王建华. 基于时间一致性的混合配电变压器互联系统功率分配策略^*[J]. 电气工程学报, 2023, 18(2): 89-96.
[6]	张云, 王小东, 陈志同, 朱正清, 叶欢. 面向航发叶片同步抛光的型面聚类分组方法[J]. 机械工程学报, 2022, 58(15): 292-301.
[7]	李长龙, 崔纳新, 常龙, 张承慧. 风冷并联电池模组的建模方法与不一致性研究[J]. 机械工程学报, 2022, 58(12): 168-179.
[8]	张昊, 李昱, 尹亚飞, 李真, 张祯滨. 基于动态一致性算法的直流微电网高品质协同控制^*[J]. 电气工程学报, 2022, 17(1): 15-21.
[9]	李红珂, 胡玉杰, 朱晓阳, 兰红波, 李政豪, 杨建军, 章圆方, 彭子龙, 李宗安, 杨继全. 基于电场驱动喷射微3D打印的大面积微透镜阵列制造研究[J]. 机械工程学报, 2021, 57(23): 195-208.
[10]	杨昆, 张广明, 李晓强, 杨建军, 彭子龙, 兰红波. 基于电场驱动熔融喷射聚合物基复合材料高分辨率3D打印[J]. 机械工程学报, 2020, 56(23): 193-202.
[11]	汪宜秀, 魏学哲, 房乔华, 朱建功, 戴海峰. 面向整组寿命最大化的电动汽车电池一致性变化规律及其均衡策略[J]. 机械工程学报, 2020, 56(22): 176-183.
[12]	向兆军, 胡凤玲, 罗明华, 方崇全, 胡晓松. 基于电池组模型和聚类算法的锂离子电池组SOC不一致估计[J]. 机械工程学报, 2020, 56(18): 154-163.
[13]	郭伟刚, 袁巨龙, 周芬芬, 项震, 赵萍, 吕冰海. 基于偏心式变曲率沟槽的高精度球体加工理论与试验研究[J]. 机械工程学报, 2019, 55(9): 183-190.
[14]	蔡万强, 王时龙, 张其, 杨文翰, 易力力. 多股簧绕制成型过程中时变非线性张力控制建模及仿真[J]. 机械工程学报, 2019, 55(7): 147-154.
[15]	许权, 兰红波, 赵佳伟, 杨昆, 朱晓阳. 基于电场驱动熔融沉积直写和微转印大面积透明电极制造[J]. 机械工程学报, 2019, 55(23): 216-225.