弹支可倾瓦推力轴承弹性垫最佳偏心率的影响因素

doi:10.3901/JME.2020.01.091

机械工程学报 ›› 2020, Vol. 56 ›› Issue (1): 91-99.doi: 10.3901/JME.2020.01.091

扫码分享

弹支可倾瓦推力轴承弹性垫最佳偏心率的影响因素

梁兴鑫^1,2,3, 严新平^1,2,3, 欧阳武^1,2,3, 刘正林^1,2,3

1. 武汉理工大学能源与动力工程学院武汉 430063;
2. 武汉理工大学国家水运安全工程技术研究中心武汉 430063;
3. 武汉理工大学船舶动力工程技术交通运输行业重点实验室武汉 430063

收稿日期:2019-03-20 修回日期:2019-07-28 出版日期:2020-01-05 发布日期:2020-03-09
通讯作者: 严新平(通信作者),男,1959年出生,博士,教授,博士研究生导师。主要研究方向为智能运输系统、系统运用保障与运输安全工程、设备诊断工程、摩擦学技术应用等。E-mail:xpyan@whut.edu.cn
作者简介:梁兴鑫,男,1985年出生,博士研究生。主要研究方向为摩擦学及表面工程。E-mail:xingxin@whut.edu.cn
基金资助:
国家自然科学基金资助项目（51609191）。

Influencing Factors of the Optimum Offset Ratio of Elastic Cushions of Elastically Supported Tilting Pad Thrust Bearings

LIANG Xingxin^1,2,3, YAN Xinping^1,2,3, OUYANG Wu^1,2,3, LIU Zhenglin^1,2,3

1. School of Energy and Power Engineering, Wuhan University of Technology, Wuhan 430063;
2. National Engineering Research Center for Water Transportation Safety(WTSC), MOST, Wuhan University of Technology, Wuhan 430063;
3. Key Laboratory of Marine Power Engineering Technology, MOT, Wuhan University of Technology, Wuhan 430063

Received:2019-03-20 Revised:2019-07-28 Online:2020-01-05 Published:2020-03-09

摘要/Abstract

摘要： 为了优化橡胶垫支撑的水润滑可倾瓦推力轴承橡胶垫的偏心率，并研究橡胶垫最佳偏心率的影响因素，提出了轴承热流体动压润滑性能计算模型，采用有限元法求解橡胶垫在非均匀压缩时作用于推力瓦块的支撑力和力矩，并拟合支撑力和力矩随压缩量和瓦块倾角变化关系方程，采用有限差分法求解流体域各控制方程，研究了载荷、转速、瓦块尺寸和长宽比等因素对橡胶垫最佳偏心率的影响规律。研究表明，橡胶垫的最佳偏心率与载荷和转速无关，但受瓦块长度和宽度变化的影响；在橡胶垫尺寸和材料不变的情况下增大瓦长，橡胶垫的径向和周向最佳偏心率分别减小和增大；增大瓦宽，径向和周向最佳偏心率分别增大和减小；同时增大瓦长和瓦宽，但保持瓦块长宽比不变，径向和周向最佳偏心率都增大。橡胶垫在最佳偏心率范围内取值时，计算的水膜厚度在周向和径向的膜厚比也在它们的最佳值范围内，分别为1.3～1.4和0.12～0.20。研究方法和结果对设计橡胶垫支撑的弹支可倾瓦推力轴承有指导意义。

关键词: 可倾瓦推力轴承, 橡胶垫支撑, 水润滑, 优化设计

Abstract: In order to optimize the offset ratio of the rubber cushion of a rubber-supported water-lubricated tilting pad thrust bearing, and to study the influencing factors of the optimum offset ratio, a thermohydrodynamic lubrication performance calculation model of the bearing is proposed. A finite element method is adopted to calculate the support force and moment of the rubber cushion acting on the thrust pad under non-uniform compression. The relationship equations of the support force and the moment with compression and tilting angles are fitted. A finite difference method is used to solve the governing equations in the fluid domain. The effects of load, rotational speed, dimensions and length to width ratio of a thrust pad on the optimum offset ratios of the rubber cushion are studied. The results show that the optimum offset ratios are independent of load and speed, but affected by the length and width of the thrust pad. When the size and material of the rubber cushion remain unchanged, the radial and circumferential optimum offset ratios of the rubber cushion decrease and increase with the increase of pad length, respectively. The radial and circumferential optimum offset ratios increase and decrease with the increase of pad width. Increase the length and width simultaneously while keeping the length to width ratio constant, the optimum offset ratios in both directions increase. When the offset values of the rubber cushion are chosen from the optimum value ranges, the calculated film thickness ratios in circumferential and radial directions are also in their optimum value ranges, and the optimum value ranges are 1.3-1.4 and 0.12-0.20, respectively. The research methods and results are of guiding significance to the design of elastic rubber cushion supported tilting pad thrust bearings.

Key words: tilting pad thrust bearing, rubber-supported, water-lubricated, optimization

中图分类号:

U664

梁兴鑫, 严新平, 欧阳武, 刘正林. 弹支可倾瓦推力轴承弹性垫最佳偏心率的影响因素[J]. 机械工程学报, 2020, 56(1): 91-99.

LIANG Xingxin, YAN Xinping, OUYANG Wu, LIU Zhenglin. Influencing Factors of the Optimum Offset Ratio of Elastic Cushions of Elastically Supported Tilting Pad Thrust Bearings[J]. Journal of Mechanical Engineering, 2020, 56(1): 91-99.

参考文献

[1] 吴铸新,刘正林,王隽,等. 水润滑轴承推力瓦块材料摩擦磨损试验研究[J]. 兵工学报,2011,32(1):118-123. WU Zhuxin,LIU Zhenglin,WANG Jun,et al. Research on friction and wear testing of pad materials of water-lubricated thrust bearings[J]. Acta Armamentarii,2011,32(1):118-123.
[2] YAN X,LIANG X,OUYANG W,et al. A review of progress and applications of ship shaft-less rim-driven thrusters[J]. Ocean Engineering,2017,144:142-156.
[3] SUN Y,YAN X,YUAN C,et al. Insight into tribological problems of green ship and corresponding research progresses[J]. Friction,2018,6(4):472-483.
[4] 宋智翔,刘莹,郭飞,等. 屏蔽式核主泵水润滑可倾瓦推力轴承推力盘的离心效应[J]. 机械工程学报,2018,54(1):127-135. SONG Zhixiang,LIU Ying,GUO Fei,et al. Influence of centrifugal deformation of thrust collar in water-lubricated tilting-pad thrust bearings of nuclear canned pump[J]. Journal of Mechanical Engineering,2018,54(1):127-135.
[5] DONG C,YUAN C,BAI X,et al. Investigating relationship between deformation behaviours and stick-slip phenomena of polymer material[J]. Wear,2017,376:1333-1338.
[6] DONG C,YUAN C,BAI X,et al. Study on wear behaviours for NBR/stainless steel under sand water-lubricated conditions[J]. Wear,2015,332:1012-1020.
[7] 张赣波,赵耀,储炜,等. 船舶可倾瓦推力轴承润滑油膜的轴向动特性计算方法[J]. 船舶力学,2017,21(5):603-612. ZHANG Ganbo,ZHAO Yao,CHU Wei,et al. Calculation method for axial dynamic characteristics of lubricant oil film in marine tilting pad thrust bearing[J]. Journal of Ship Mechanics,2017,21(5):603-612.
[8] 王占朝,刘莹,郭飞,等. 支点变形对水润滑可倾瓦推力轴承起动过程影响[J]. 摩擦学学报,2018,38(2):180-188. WANG Zhanchao,LIU Ying,GUO Fei,et al. Influence of the pivot deformation on the water lubrication tilting-pad thrust bearing during boot process[J]. Tribology,2018,38(2):180-188.
[9] 梁兴鑫,严新平,刘正林,等. 水润滑可倾瓦推力轴承设计与性能分析[J]. 交通运输工程学报,2017,17(4):89-97. LIANG Xingxin,YAN Xinping,LIU Zhenglin,et al. Design and performance analysis of a water lubricated tilting pad thrust bearing[J]. Journal of Traffic and Transportation Engineering,2017,17(4):89-97.
[10] 尤治博,刘德新,耿在明,等. 溪洛渡水电站弹性橡胶垫支撑式推力轴承结构分析[J]. 水力发电,2013,39(8):42-44. YOU Zhibo,LIU Dexin,GENG Zaiming,et al. Structure analysis of thrust bearing with rubber spring plate support in Xiluodu hydropower station[J]. Water Power,2013,39(8):42-44.
[11] PAJACZKOWSKI P. Simulation of transient states in large hydrodynamic thrust bearings[D]. Gdansk:Gdansk University of Technology,2010.
[12] 王焕栋. 关于弹性垫支撑自调节受力推力轴承的研究与应用[J]. 水电站机电技术,2015,38(1):5-9. WANG Huandong. Research and application of self-adjusting forced thrust bearing supported by elastic cushion[J]. Mechanical and Electrical Technique of Hydropower Station,2015,38(1):5-9.
[13] 王守忠. 弹性橡胶垫推力轴承偏心值的选取[J]. 水电站机电技术,1993(3):40-43. WANG Shouzhong. The selection of the eccentricity of the elastic rubber pad supported thrust bearing[J]. Mechanical and Electrical Technique of Hydropower Station,1993(3):40-43.
[14] WANG X,ZHANG Z,ZHANG G. Improving the performance of spring-supported thrust bearing by controlling its deformations[J]. Tribology International,1999,32(12):713-720.
[15] YUAN J,MEDLEY J,FERGUSON J. Spring-supported thrust bearings used in hydroelectric generators:Comparison of experimental data with numerical predictions[J]. ASLE Transactions,2001,44(1):27-34.
[16] LIANG X,YAN X,OUYANG W,et al. Thermo-Elasto-Hydrodynamic analysis and optimization of rubber-supported water-lubricated thrust bearings with polymer coated pads[J]. Tribology International,2019,138:365-379.
[17] 彭旭东,刘伟,白少先,等. 热弹变形对核主泵用流体静压型机械密封性能的影响[J]. 机械工程学报,2010,46(23):146-153. PENG Xudong,LIU Wei,BAI Shaoxian,et al. Effects analysis of thermo-elastic deformation on the performance of hydrostatic mechanical seals in reactor coolant pumps[J]. Journal of Mechanical Engineering,2010,46(23):146-153.
[18] 张直明. 滑动轴承的流体动力润滑理论[M]. 北京:高等教育出版社,1986. ZHANG Zhiming. Hydrodynamic lubrication theory of sliding bearings[M]. Beijing:Higher Education Press,1986.
[19] FOWELL M,MYANT C,SPIKES H,et al. A study of lubricant film thickness in compliant contacts of elastomeric seal materials using a laser induced fluorescence technique[J]. Tribology International,2014,80:76-89.

弹支可倾瓦推力轴承弹性垫最佳偏心率的影响因素

Influencing Factors of the Optimum Offset Ratio of Elastic Cushions of Elastically Supported Tilting Pad Thrust Bearings

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价

[1]	吕利叶, 鲁玉军, 王硕, 刘印, 李昆鹏, 宋学官. 代理模型技术及其应用：现状与展望[J]. 机械工程学报, 2024, 60(3): 254-281.
[2]	王旭, 姜兴宇, 杨国哲, 孙猛, 于沈弘, 毕凯航, 赵日铮, 刘伟军. 基于PSO-SSA的激光清洗装备人机界面布局优化研究[J]. 机械工程学报, 2024, 60(20): 372-387.
[3]	彭翔, 陈轲楠, 王明博, 易兵, 李吉泉, 姜少飞. 基于改进堆叠顺序表法的变厚度复合结构铺层序列优化设计[J]. 机械工程学报, 2024, 60(19): 199-211.
[4]	张艳斌, 张世雄, 孙维光, 张继旺, 张立民. 混合动力动车组动力包隔振设计及试验研究[J]. 机械工程学报, 2024, 60(16): 314-323.
[5]	赵峰, 胡伟飞, 李光, 邓晓豫, 刘振宇, 郭云飞, 谭建荣. 基于混合指标自适应采样代理模型的多目标优化设计方法[J]. 机械工程学报, 2024, 60(13): 81-91.
[6]	胡伟飞, 廖家乐, 郭云飞, 鄢继铨, 李光, 岳海峰, 谭建荣. 基于物理信息神经网络的时变可靠性分析方法[J]. 机械工程学报, 2024, 60(13): 141-153.
[7]	刘强, 高晴利, 王伟, 韩邦成, 牛萍娟, 王子羲. 激光巨量转移复合型运动平台用洛伦兹磁轴承[J]. 机械工程学报, 2024, 60(1): 198-209.
[8]	谷永振, 段宝岩, 杜敬利, 史伟杰, 张永涛, 武路鹏, 冯树飞. 基于改进力密度法和非线性有限元法的索-膜-桁架天线形态优化设计[J]. 机械工程学报, 2023, 59(9): 252-262.
[9]	张广冬, 黄翔. 以制品几何精度为目标的塑料挤出模具优化设计方法[J]. 机械工程学报, 2023, 59(8): 142-150.
[10]	范小宁, 王凯, 余畅. 基于约束边界抽样的起重机金属结构可靠性优化[J]. 机械工程学报, 2023, 59(8): 288-298.
[11]	杨强, 孙本奇, 李树军, 戴建生. 面向构态切换稳定性的约束变胞机构可靠性优化设计方法[J]. 机械工程学报, 2023, 59(3): 22-37.
[12]	解忠良, 焦见, 杨康. 水润滑夹心轴承流-固耦合动力学特性研究[J]. 机械工程学报, 2023, 59(3): 86-97.
[13]	田林雳, 陈尧, 马力, 胡楷雄, 刘珣, 申祖国. 多轴线矿用车转向系统协同优化设计[J]. 机械工程学报, 2023, 59(24): 282-289,298.
[14]	张赫, 李海铭, 张佳闪, 任昊, 李浩天, 赵杰. 面向腔镜微创手术的连续体机械手关键技术与研究进展[J]. 机械工程学报, 2023, 59(19): 44-64.
[15]	霍家骥, 于洪杰, 潘鑫, 江志农, 宾光富. 大型旋转设备压液式自动平衡系统[J]. 机械工程学报, 2023, 59(18): 121-129.