阵列解析式超声聚焦换能器研制及空间感测分析方法研究

doi:10.3901/JME.2016.02.062

机械工程学报 ›› 2016, Vol. 52 ›› Issue (2): 62-69.doi: 10.3901/JME.2016.02.062

扫码分享

阵列解析式超声聚焦换能器研制及空间感测分析方法研究

宋国荣¹, 秦登千¹, 刘兴奇¹, 吕炎¹, 李永春^1,2, 何存富¹, 吴斌¹

1. 北京工业大学机械工程与应用电子技术学院北京 100124；
2. 成功大学机械工程系中国台湾 70101

收稿日期:2015-03-06 修回日期:2015-08-10 出版日期:2016-01-15 发布日期:2016-01-15
通讯作者: 宋国荣，女，1963年出生，副教授。主要研究方向为传感器测试技术与超声无损检测新技术。 E-mail：grsong@bjut.edu.cn
基金资助:
国家自然科学基金资助项目(61271372，11172014，51235001)

Fabrication of Array-analytic Ultrasonic Focused Transducer and Research of Spatial-sensing Method

SONG Guorong¹, QIN Dengqian¹, LIU Xingqi¹, LÜ Yan¹, LEE Yungchun^1,2, HE Cunfu¹, WU Bin¹

1. College of Mechanical Engineering and Applied Electronic Technology,Beijing University of Technology, Beijing 100124;
2. Department of Mechanical Engineering, Cheng Kung University, Taiwan, China, 70101

Received:2015-03-06 Revised:2015-08-10 Online:2016-01-15 Published:2016-01-15

摘要/Abstract

摘要： 传统的超声聚焦换能器大都采用单一的压电感测元件作为接收源，接收信号为作用于压电材料上的反射声场积分结果，无法反映反射声场的空间分布特性。采用激励与接收相分离的方式，研制一种新型阵列解析式超声聚焦换能器，利用多个感测元件为接收单元，通过一套基于FPGA技术的高速超声检测系统，实现了对被测试件反射声场的空间分布信号的采集和分析。阐述阵列解析式超声换能器的设计与制作方法，对换能器的多个感测元件的激励响应特性进行标定，利用该换能器的阵列感测元件的空间分布特性，对多角度声场感测信号进行分析和处理。以阶梯试件的台阶高度为测试对象开展空间感测声场测试方法分析试验研究，达到预期效果，为不规则裂缝缺陷检测奠定了基础。

关键词: 超声聚焦换能器, 反射声场, 空间感测, 阵列解析式

Abstract: The traditional ultrasonic focused transducers are always utilizing single piezoelectric sensor as receiver, and the received signal is the integral of the reflection of acoustic field at the piezoelectric material, but it can’t reflect the characteristics of reflected acoustic field. So that a new approach is presented which excitation and reception are separated to design and fabrication of array-analytic ultrasonic focused transducer. Using a multi-sensing element as receiver by a high-speed ultrasonic testing system based on FPGA technology to collected signals from different angles and analyzed these signals. Firstly, the approach of the design and manufacture of array-analytic ultrasonic focused transducer is expound and the multiple characteristics of excitation and response of the transducer array are calibrated. Secondly, the received multi-angle acoustic field signals are analyzed and processed by using the spatial distribution characteristics of the new type of transducer’s array sensing elements. Finally, the experimental research carries on the object of the different heights of the stairs sample by the approach of spatial-sensing acoustic field measure and the expected result has been achieved. That is build up a good basis for irregular crack defect detection.

Key words: array-analytic, reflected acoustic field, spatial-sensing, ultrasonic focused transducer

中图分类号:

TB552

宋国荣, 秦登千, 刘兴奇, 吕炎, 李永春, 何存富, 吴斌. 阵列解析式超声聚焦换能器研制及空间感测分析方法研究[J]. 机械工程学报, 2016, 52(2): 62-69.

SONG Guorong, QIN Dengqian, LIU Xingqi, Lü Yan, LEE Yungchun, HE Cunfu, WU Bin. Fabrication of Array-analytic Ultrasonic Focused Transducer and Research of Spatial-sensing Method[J]. Journal of Mechanical Engineering, 2016, 52(2): 62-69.

参考文献

[1] 宋国荣, 何存富, 魏晓玲, 等. 小试件材料弹性常数超声测量系统的研制[J]. 仪器仪表学报, 2006, 27(9)：1012-1015. SONG Guorong, HE Cunfu, WEI Xiaoling, et al. Development of an ultrasonic system to measure material elastic constants of small sample[J]. Chinese Journal of Scientific Instrument, 2006, 27(9)：1012-1015.
[2] 何存富, 吕炎, 宋国荣, 等. 线聚焦无镜头式PVDF超声探头的研制及V(f,z)分析法在表面波波速测量中的应用[J]. 机械工程学报, 2011, 47(21)：1-7. HE Cunfu, LÜ Yan, SONG Guorong, et al. Design, fabrication of line-focus lens-less PVDF transducers and applications on measuring surface acoustic waves with V(f,z) analytical method[J]. Journal of Mechanical Engineering, 2011, 47(21)：1-7.
[3] LOCKWOOD G R, TUMBULL D H, FOSTER F S. Fabrication of high frequency spherically shaped ceramic transducers[J]. IEEE Transactions on Ultrasonics, Ferroelectrics, and Frequency Control, 1994, 41(2)： 231-235.
[4] TURNBULL D H, STARKOSKI B G , HARASIEWICZ K A, et al. Ultrasound backscatter microscope for skin imaging[C]// IEEE Ultrasonics Symposium, 1993： 985-988.
[5] BROWN J A, DEMORE C E M, LOCKWOOD G R. Design and fabrication of annular arrays for high-frequency ultrasound[J]. IEEE Transactions on Ultrasonics, Ferroelectrics, and Frequency Control, 2004, 51(8)：1010-1017.
[6] MORTON C E, LOCKWOOD G R. Design of a 40 MHz annular array[C]// IEEE Ultrasound Symposium, 2001： 1135-1138.
[7] TALMAN J R, GARVERICK S L, LOCKWOOD G R. Integrated circuit for high-frequency ultrasound annular array[C]// Custom Integrated Circuits Conference, 2003： 477-480.
[8] GUST N, SCHELLHORN F. High frequency 16 channel ultrasonic microscope for annular arrays[C]// 2012 IEEE International Ultrasonics Symposium(IUS), 2012：1-3.
[9] FOSTER F S, PAVLIN C J, LOCKWOOD G R, et al. Principles and applications of ultrasound backscatter microscopy[J]. IEEE Transactions on Ultrasonics, Ferroelectrics, and Frequency Control, 1993, 40(5)：608-617.
[10] 邱巨霖, 李永春, 钟政贤. PVDF解析式超音波换能器之制作、校正与特性量测[J]. 先进工程学刊, 2007, 2(4)：189-195. CHIU Chulin, LEE Yungchun, CHUNG Chenghsien. Fabrication and calibration of PVDF analytical ultrasound transducers[J]. Journal of Advanced Engineering, 2007, 2(4)：189-195.

[1]	周建熹, 林金帆, 洪晓斌, 杨定民. 承力索可调节力压电式阵列超声导波传感器设计与损伤检测[J]. 机械工程学报, 2024, 60(14): 42-50.
[2]	程进杰, 石文泽, 卢超, 魏运飞, 陈尧, 陈果. 脉冲压缩技术在高温连铸电磁超声测厚应用研究[J]. 机械工程学报, 2023, 59(8): 20-31.
[3]	陈巍巍, 石文泽, 卢超, 程进杰, 陈尧, 陈果. 高温锻件在线快速检测螺旋线圈EMAT优化设计[J]. 机械工程学报, 2022, 58(10): 12-23.
[4]	胡松涛, 石文泽, 卢超, 陈果, 沈功田. 高速铁路道岔尖轨轨底伤损SH导波原位检测方法研究[J]. 机械工程学报, 2021, 57(18): 2-14.
[5]	涂君, 蔡卓越, 张旭, 宋小春. 磁力可控电磁超声换能器设计及特性[J]. 机械工程学报, 2021, 57(2): 46-52.
[6]	李支康, 赵立波, 赵一鹤, 李杰, 郭帅帅, 罗国希, 徐廷中, 刘子晨, 李雪娇, 蒋庄德. 基于共晶键合技术的CMUTs结构设计与试验测试[J]. 机械工程学报, 2020, 56(13): 67-76.
[7]	郑阳, 周进节, 张宗健, 谭继东. 电磁超声检测频率自适应优化方法研究[J]. 机械工程学报, 2019, 55(14): 11-18.
[8]	孙斐然, 孙振国, 张文增, 陈强. 基于洛伦兹力机制的电磁超声发射换能器的建模与优化[J]. 机械工程学报, 2016, 52(6): 12-21.
[9]	刘增华, 樊军伟, 何存富, 吴斌. 基于全向型S0模态磁致伸缩传感器的无参考缺陷成像方法研究[J]. 机械工程学报, 2015, 51(10): 8-16.
[10]	周邵萍, 张蒲根, 吕文超, 郝占峰. 基于导波的弯管裂纹缺陷的检测[J]. 机械工程学报, 2015, 51(6): 58-65.
[11]	毛汉颖;符家和;黄振峰;毛汉领. 两端辐射双频超声换能器设计方法的研究[J]. , 2013, 49(17): 152-157.
[12]	魏守水;姜春香;邹楠;WERELEY Steve T. 超声微流混合器内流场试验[J]. , 2009, 45(12): 237-241.
[13]	刘增华;余锋祥;于洪涛;何存富;吴斌. 基于群速度校准的超声导波技术及在复合材料缺陷检测中的应用[J]. , 2012, 48(20): 8-15.
[14]	郝鹏飞;何枫;王健;张锡文;郭旻;邢婉丽;程京. 利用PIV研究超声波引起的微流动现象[J]. , 2005, 41(3): 64-66.
[15]	刘增华;张易农;张慧昕;何存富;吴斌. 基于磁致伸缩效应在钢绞线中激励接收纵向导波模态的试验研究[J]. , 2010, 46(6): 71-76.

阵列解析式超声聚焦换能器研制及空间感测分析方法研究

Fabrication of Array-analytic Ultrasonic Focused Transducer and Research of Spatial-sensing Method

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价