• CN:11-2187/TH
  • ISSN:0577-6686

›› 2014, Vol. 50 ›› Issue (11): 119-134.

• 论文 • 上一篇    下一篇

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高性能精密制造方法及其研究进展

郭东明;孙玉文;贾振元   

  1. 大连理工大学精密与特种加工教育部重点实验室
  • 发布日期:2014-06-05

Methods and Research Progress of High Performance Manufacturing

GUO Dongming,;SUN Yuwen,;JIA Zhenyuan   

  1. Key Laboratory for Precision& Non-traditional Machining of Ministry of Education, Dalian University of Technology
  • Published:2014-06-05

摘要: 科学技术的迅猛发展,催生了高端装备与产品的不断涌现。然而,这些装备和产品的“高端”很大程度上要依靠一大批高性能的零件/部件/构件/器件(简称高性能零件)来保证。这些高性能零件以透波、密封、减阻、结构弹性和抗疲劳特性等物理性能为主要制造指标,不仅材料特殊,其表面也往往呈现精密复杂曲面、超高精度、跨尺度微纳复合结构或具有功能性表面层等几何特征和加工要求。高性能零件的性能受几何、物理等因素的耦合作用,采用传统工艺进行加工制造十分困难,难以满足该类零件的精密(含超精密)制造要求。从高性能零件的需求和应用出发,提出并阐明了高性能零件的特点、分类及各自内涵。针对七类高性能零件,论述了相关加工制造技术的研究现状、存在的难点和核心问题,指出了可行的解决途径、突破方向和未来的发展趋势,为构造高性能零件加工制造理论、方法和工艺技术体系,解决高性能零件的精密制造难题,提供参考和依据。

关键词: 高性能;复杂曲面;可控加工;微纳结构;功能涂层

Abstract: With the rapid development of science and technology, high-end equipment and products are constantly emerging. However, the high-end performance of these equipment and products mainly depend on the absolute guarantee of a very large number of parts/elements/components/devices (called briefly as high performance parts). In this case, the performance, such as wave-transparent, seal, drag reduction or structural elasticity, is usually taken as the primary manufacturing goal of this type of high performance parts. Such parts not only use difficult-to-cut materials, their surfaces but also present the characteristics such as complex curved shape, ultra-high precision, micro-nano multi-scale compound structure and functional coating. Moreover, the primary performance parameters are coupled with the geometric parameters and physical parameters of these parts. As a result, it is rather difficult to achieve such precision (ultra-precision) requirements by using conventional techniques to machine and manufacture these high performance parts. From the point of view of the requirements and applications of high performance parts, the characteristics and its surface classification as well as corresponding connotations of parts are described. Then their research statuses, key issues and related theoretical foundation of four types of surfaces of high performance parts are discussed in detail. Finally, the feasible routes, breakthrough direction and future development trend are also expounded. It provides an effective reference and guidance for the establishment of high performance oriented machining principle, method and process technologies, and therefore it will be helpful for solving the issue of the precision manufacture of high performance parts.

Key words: high performance;complex surface;controllable machining;micro-nano structure;functional coating

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