• CN:11-2187/TH
  • ISSN:0577-6686

›› 2011, Vol. 47 ›› Issue (11): 169-176.

• 论文 • 上一篇    下一篇

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工程陶瓷高速深磨磨削力模型的研究

谢桂芝;尚振涛;盛晓敏;吴耀;余剑武   

  1. 湖南大学国家高效磨削工程技术研究中心
  • 发布日期:2011-06-05

Grinding Force Modeling for High-speed Deep Grinding of Engineering Ceramics

XIE Guizhi;SHANG Zhentao;SHENG Xiaomin;WU Yao;YU Jianwu   

  1. National Engineering Research Center for High Efficiency Grinding, Hunan University
  • Published:2011-06-05

摘要: 为实现工程陶瓷优质高效的磨削加工,对高速深磨磨削机理和工程陶瓷材料损伤机理进行深入系统的研究,建立工程陶瓷高速深磨磨削力的数学模型,并对该模型进行试验验证。结果表明,模型的计算值和试验结果的趋势一致,数值也非常接近。工程陶瓷磨削力模型与磨削试验均表明工程陶瓷的磨削力与材料的去除方式、力学性能及工艺参数有关。在材料发生塑性变形去除的磨削过程中,显微硬度越高材料的磨削力越大;材料脆性断裂去除时,断裂韧度越高、显微硬度越低材料的磨削力越大。砂轮线速度升高、工件进给速度或磨削深度降低,磨削力降低。材料去除方式不同磨削参数对磨削力的影响程度不同,且磨削参数对塑性去除材料的磨削力的影响要大于其对脆性断裂去除材料的磨削力的影响。

关键词: 高速深磨, 工程陶瓷, 模型, 磨削力

Abstract: In order to achieve quality and efficient grinding processing of engineering ceramics, the high-speed deep grinding mechanism and the material damage mechanism of engineering ceramics are systematically studied. Then the mathematical model of grinding forces is proposed, and it is verified by experiments. The results show that the model calculated values consistent with the experimental results in trends, and values are very close. It indicates that grinding force depends on material removal modes, mechanical properties and grinding conditions. When ceramics are removed in ductile mode, the higher the microhardness of the material is, the greater the grinding force will be. When materials are removed by brittle fracture, the higher the fracture toughness and the lower the microhardness of the material, the greater the grinding force. The grinding force decreases with the increase of wheel speed and the decrease of feed rate or grinding depth. Different materials removal modes lead to different influence degree of grinding parameters on the grinding force, and the influence of grinding parameters on the grinding force for material ductile removal are greater than that for material brittle fracture removal.

Key words: Engineering ceramics, Grinding force, High-speed deep grinding, Model

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