• CN:11-2187/TH
  • ISSN:0577-6686

›› 2005, Vol. 41 ›› Issue (5): 65-68.

• 论文 • 上一篇    下一篇

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焊接结构质量的主成分分析

宗培;曹雷;邵国良;彭飞   

  1. 海军工程大学船舶与海洋工程系
  • 发布日期:2005-05-15

QUALITY OF WELDING STRUCTURE ESSENTIAL COMPONENT ANALYZING

Zong Pei;Cao Lei;Shao Guoliang;Peng Fei   

  1. Department of Naval Architecture & Ocean Engineering, Naval University of Engineering
  • Published:2005-05-15

摘要: 针对焊接结构检测结果各项指标所提供信息的重点不突出性和重叠性的问题,采用主成分分析方法,在总体的总方差不变的前提下,将一组相关的变量分解为若干个不相关的变量,达到降低变量维数、凸显主要影响因素的目的。结果表明,焊接结构的合格率、一级合格率和无缺陷率数据的第一主成分是焊接结构合格及无缺陷因子,其数值越大,表明焊接结构的质量越好,对其影响最大的因素是焊缝的一级合格率。因为用第一主成分表示焊接结构总体的质量,信息丢失不超过8%,所以可以用它来对焊接结构各个分段的建造质量、施工人员的技术水平、质量稳定状态等进行综合评价。第二主成分是表征焊缝缺陷类型的因子,其数值较小,表明焊接结构的主要缺陷是裂纹状缺陷。与之相反,其数值较大,表明焊接结构的缺陷为非裂纹状缺陷。用第一和第二主成分来表示焊接结构的总体质量,信息丢失不超过1%。

关键词: 焊接结构, 焊接质量, 缺陷识别, 主成分

Abstract: To be dead against the fact that datum of welding structure inspection, such as conformity ratio, first grade conformity ratio, free of defect ratio, overlap each other and cannot give prominence to which is important, the essential component analyzing is used to reduce the vector dimensions and to stand out the main influence factor, with the help of separating a set of vectors into a set of independent ones. The following results can be gotten: The first essential component is conformity and free of defect factor. The bigger the first essential component is,the better the quality of the welding structure will be. The most important factor that influences it is the first grade conformity ratio. Because the losses of information is less than 8% if the first essential component is used to represent the quality of welding structure, it can be used to measure the quality of different part of welding structure, the technical level and quality stability of different working unit. The second essential component is the defect type factor. The smaller the second essential component is, the bigger possibility of the defects belonging to the crack type defect, such as crack, undercut, incomplete penetration etc. will be. Contrarily, the bigger the second essential component, the bigger possibility of the defect belonging to the no crack type defect, like the ball inclusion, ball hole and so on. The losses of information will be less than 1% if both first and second essential component are use to represent the quality of welding structure.

Key words: Defect distinguish, Essential component, Welding quality, Welding structure

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