TC11钛合金电脉冲辅助螺旋铣孔试验研究

doi:10.3901/JME.2025.13.407

机械工程学报 ›› 2025, Vol. 61 ›› Issue (13): 407-417.doi: 10.3901/JME.2025.13.407

• 制造工艺与装备 • 上一篇

扫码分享

TC11钛合金电脉冲辅助螺旋铣孔试验研究

孙富建¹, 王磊¹, 梁志强^2,3, 鲁艳军⁴, 肖玉斌⁵, 黄浩⁵, 袁剑平⁵

1. 湖南科技大学机电工程学院湘潭 411201;
2. 北京理工大学机械与车辆学院北京 100081;
3. 北京理工大学郑州智能科技研究院郑州 450000;
4. 深圳大学机电与控制工程学院深圳 518060;
5. 江麓机电集团有限公司湘潭 411100

收稿日期:2024-07-12 修回日期:2025-01-15 发布日期:2025-08-09
作者简介:孙富建(通信作者)，男，1986年出生，博士，副教授，硕士研究生导师。主要研究方向为电脉冲辅助切削加工。E-mail：lancesfj@126.com;梁志强，男，1984年出生，博士，教授，博士研究生导师。主要研究方向为先进切削磨削与刀具技术、微细加工、微细刀具设计与制造、多场辅助加工、特种机床与装备。E-mail：liangzhiqiang@bit.edu.cn;鲁艳军，男，1987年出生，博士，长聘副教授。主要研究方向为难加工材料的干式放电辅助精密切削、磨削技术。E-mail：luyanjun@szu.edu.cn
基金资助:
国家自然科学基金(52375400)、成果转化应用(CA2EFD46)、湖南省自然科学基金面上(2023JJ30255)、湖南省教育厅科学研究重点(23A0354)资助项目。

Experimental Study on Electric Pulse Assisted Helical Milling of TC11 Titanium Alloy

SUN Fujian¹, WANG Lei¹, LIANG Zhiqiang^2,3, LU Yanjun⁴, XIAO Yubin⁵, HUANG Hao⁵, YUAN Jianping⁵

1. School of Mechanical and Electrical Engineering, Hunan University of Science and Technology, Xiangtan 411201;
2. School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081;
3. Beijing Institute of Technology Zhengzhou Academy of Intelligent Technology, Zhengzhou 450000;
4. College of Mechatronics and Control Engineering, Shenzhen University, Shenzhen 518060;
5. Jianglu Machinery & Electronics Group Co., Ltd., Xiangtan 411100

Received:2024-07-12 Revised:2025-01-15 Published:2025-08-09

摘要/Abstract

摘要： 基于电致塑性效应和滑动电接触原理，电脉冲辅助切削能够改善金属材料的塑性变形行为和摩擦学状态，而螺旋铣孔作为一种高效制孔工艺，能够一次成形大直径孔。针对钛合金高效钻孔需求，提出电脉冲辅助螺旋铣孔加工方法，对比研究了有无电脉冲辅助的螺旋铣孔刀具磨损与加工性能，揭示了脉冲电流参数对切削力、切削温度、表面粗糙度和孔径精度的影响规律。试验结果表明，电脉冲辅助螺旋铣孔表面粗糙度比普通螺旋铣孔降低了23.1%，刀具磨损下降了大约20%，孔径的精度也大幅度提升。证实了电脉冲辅助螺旋铣孔能够有效用于钛合金高效钻孔加工。

关键词: 电脉冲辅助螺旋铣孔, 钛合金, 大直径孔, 刀具磨损, 孔径精度

Abstract: Electric pulse assisted cutting can improve the plastic deformation behavior and tribological state of metal materials based on electroplastic effect and sliding electric contact principle. As a efficient technique for making holes, helical milling can form large aperture holes. An electric pulse assisted helical milling method is proposed aiming at the requirement of high efficiency drilling of titanium alloy, the tool wear and machining performance of the helical milling with and without electric pulse assisted are compared, and the influences of pulse current parameters on cutting forces, cutting temperature, workpiece surface roughness and aperture accuracy are revealed. The results show that the workpiece surface roughness of electric pulse assisted helical milling is reduced by 23.1% compared with ordinary helical milling, the tool wear is reduced by about 20%, the aperture accuracy is also greatly improved, it is proved that electropulse assisted helical milling can be used for high efficiency drilling of titanium alloy.

Key words: electric pulse assisted helical milling, titanium alloy, large aperture hole, tool wear, aperture accuracy

中图分类号:

GT506

孙富建, 王磊, 梁志强, 鲁艳军, 肖玉斌, 黄浩, 袁剑平. TC11钛合金电脉冲辅助螺旋铣孔试验研究[J]. 机械工程学报, 2025, 61(13): 407-417.

SUN Fujian, WANG Lei, LIANG Zhiqiang, LU Yanjun, XIAO Yubin, HUANG Hao, YUAN Jianping. Experimental Study on Electric Pulse Assisted Helical Milling of TC11 Titanium Alloy[J]. Journal of Mechanical Engineering, 2025, 61(13): 407-417.

参考文献

[1] KOIZUMI H，TAKEUCHI Y，IMAI H，et al. Application of titanium and titanium alloys to fixed dental prostheses[J]. Journal of Prosthodontic Research，2019，63(3)：266-270.
[2] 李春奇，殷俊，傅玉灿，等. 航空叠层材料制孔技术研究现状与发展趋势分析[J]. 机械制造与自动化，2015，44(3)：24-26，35. LI Chunqi，YIN Jun，FU Yucan，et al. Analysis of research status and development trend of aerospace lamination material hole making technology[J].Machine Building and Automation，2015，44()：24-26，35.
[3] HU X，QIAO H，YANG M，et al. Research on milling characteristics of titanium alloy TC4 with variable helical end milling cutter[J]. Machines，2022，10(7)：537.
[4] TROITSKII O A. Electroplastic deformation of metal[J]. Strength of Materials，1976，8：1466-1471.
[5] OKAZAKI K，KAGAWA M，CONRAD H. An evaluation of the contributions of skin，pinch and heating effects to the electroplastic effect in titanium[J]. Materials Science and Engineering，1980，45(2)：109-116.
[6] HUANG K，CAYRON C，LOGÉ RE. The surprising influence of continuous alternating electric current on recrystallization behavior of a cold-rolled aluminium alloy[J]. Materials Characterization，2017，129：121-126.
[7] FAN YH，FAN HY，HAO ZP. Effect of pulsed current on plastic deformation of Inconel 718 under high strain rate and high temperature conditions[J]. Journal of Alloys and Compounds，2023，943：169150.
[8] OKAZAKI K，KAGAWA M，CONRAD H. Additional results on the electroplastic effect in metals[J]. Scripta Metallurgica，1979，13(4)：277-280.
[9] WANG P，WU W，CUI F，et al. Investigation of thermal and mechanical effects during electrically-assisted compression of CoCrFeNiW_0.5 high entropy alloy[J]. Materials Characterization，2023，202：112981.
[10] YIN F，MA ST，HU S，et al. Understanding the microstructure evolution and mechanical behavior of titanium alloy during electrically assisted plastic deformation process[J]. Materials Science and Engineering A，2023，869：144815.
[11] LI XP，TANG GY，KUANG J，et al. Effect of current frequency on the mechanical properties，microstructure and texture evolution in AZ31 magnesium alloy strips during electroplastic rolling[J]. Materials Science and Engineering A，2014，612：406-413.
[12] YANG HJ，CHEN GX，GAO GQ，et al. Experimental research on the friction and wear properties of a contact strip of a pantograph–catenary system at the sliding speed of 350 km/h with electric current[J]. Wear，2015，332：949-955.
[13] YANG Z，HU Z，FAN X，et al. Parallel electricity at friction interface induced fast superlow friction of amorphous carbon films[J]. Applied Surface Science，2022，577：151962.
[14] JIANG HJ，MENG YG，WEN SZ，et al. Effects of external electric fields on frictional behaviors of three kinds of ceramic/metal rubbing couples[J]. Tribology International，1999，32(3)：161-166.
[15] WANG H，CHEN L，LIU D，et al. Study on electropulsing assisted turning process for AISI 304 stainless steel[J]. Materials Science and Technology，2015，31(13)：1564-1571.
[16] HAMEED S，HENAN A，ROJAS G，et al. Electroplastic cutting influence on powder consumption during drilling process[J]. International Journal of Advanced Manufacturing Technology，2016，87：1835-1841.
[17] EGEA AJS，ROJAS HAG，MONTANA CAM，at al. Effect of electroplastic cutting on the manufacturing process and surface properties[J]. Journal of Materials Processing Techology，2015，222：327-334.
[18] SUN Z，WANG H，YE Y，et al. Effects of electropulsing on the machinability and microstructure of GH4169 superalloy during turning process[J]. International Journal of Advanced Manufacturing Technology，2018，95：2835-2842.
[19] 郝尚东. 95WNiCu钨合金高效铣削实验研究[D]. 天津：天津职业技术师范大学，2021. HAO Shangdong. Experimental Study on high efficiency milling of tungsten alloy 95WNiCu[D]. Tianjin：Tianjin University of Technology and Education，2021.
[20] WANG B，ZHAO H，ZHANG F，et al. Comparison of the geometric accuracy of holes made in CFRP/Ti laminate by drilling and helical milling[J]. The International Journal of Advanced Manufacturing Technology，2021，112(11)：3343-3350.
[21] 杨国林，董志刚，康仁科，等. 螺旋铣孔技术研究进展[J]. 航空学报，2020，41(7)：626611. YANG Guolin，DONG Zhigang，KANG Renke，et al. Research progress of helical milling technology[J]. Acta Aeronautica et Astronautica Sinica，2020，41(7)：626611.
[22] 王欢，董志刚，康仁科，等. 钛合金螺旋铣孔的切削力和切削温度试验研究[J]. 航空制造技术，2016(9)：91-97. WANG Huan，DONG Zhigang，KANG Renke，et al. Experimental Investigation of cutting force and cutting temperature on helical milling of titanium alloy[J]. Aeronautical Manufacturing Technology，2016(9)：91-97.
[23] LIANG X，LIU Z，WANG B，et al. Friction behaviors in the metal cutting process：State of the art and future perspectives[J]. International Journal of Extreme Manufacturing，2023，5：012002.
[24] 孙富建，王磊，杨志勇，等. TC11钛合金大孔径阶梯螺旋铣孔实验研究[J/OL]. 机械科学与技术，1-8[2024-02-25]. https：//doi.org/10.13433/j.cnki.1003- 8728.20230239. SUN Fujian，WANG Lei，YANG Zhiyong，et al. Experimental study on large aperture stepped spiral milling of TC11 titanium alloy [J/OL]. Mechanical Science and Technology，1-8[2024-02-25].https：//doi.org/10.13433/j.cnki.1003-8728.20230239.
[25] ANDRE D，BURKET T，KÖRJENETER F，et al. Investigation of the electroplastic effect using nanoindentation[J]. Materials and Design，2019，183：108153.
[26] KIM MJ，YOON S，PARK S，et al. Elucidating the origin of electroplasticity in metallic materials[J]. Applied Materials Today，2020，21：100874.
[27] 张正义. TC4钛合金电致塑性效应机理与本构关系的研究[D]. 秦皇岛：燕山大学，2022. ZHANG Zehngyi. Study on the mechanism of electroplastic effect and constitutive relationship of TC4 titanium alloy[D]. Qinhuangdao：Yanshan University，2022.
[28] ZHU RF，LIU JN，TANG GY，et al. Properties，microstructure and texture evolution of cold rolled Cu strips under electropulsing treatment[J]. Journal of Alloys and Compounds，2012，544，203-208.
[29] CHEN G，REN C，ZOU Y，et al. Mechanism for material removal in ultrasonic vibration helical milling of Ti6Al4V alloy[J]. International Journal of Machine Tools and Manufacture，2019，138：1-13.
[30] 董志刚，高宇，康仁科，等. 钛合金螺旋铣孔孔径偏差研究[J]. 航空学报，2021，42(3)：423841. DONG Zhigang，GAO Yu，KANG Renke，et al. Hole diameter deviation in helical milling of titanium alloy[J]. Acta Aeronautica et Astronautica Sinica，2021，42(3)：423841.
[31] 张诗曼，黄树涛，许立福，等. 高速铣削高强度钢切屑形态及影响因素研究[J]. 工具技术，2021，55(12)：19-24. ZHANG Shiman，HUANG Shutao，XU Lifu，et al. Research on chip morphology and influencing factors during high-speed milling of high-strength steel[J]. Tool Engineering，2021，55(12)：19-24.
[32] BOLAR G，ADHIKARI R，NAYAK SN，et al. Assessment of ignition risk in dry helical hole milling of AZ31 magnesium alloy considering the machining temperature and chip morphology[J]. Journal of Manufacturing Processes，2022，77：260-271.
[33] FERNÁNDEZ-VIDAL SR，MAYUET P，RIVERO A，et al. Analysis of the effects of tool wear on dry helical milling of Ti6Al4V alloy[J]. Procedia Engineering，2015，132：593-599.

TC11钛合金电脉冲辅助螺旋铣孔试验研究

Experimental Study on Electric Pulse Assisted Helical Milling of TC11 Titanium Alloy

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价

[1]	杨浩, 谢晋, 陈佳欣, 陈钊杰, 何铨鹏. 金刚石磨粒切削-滚压钛合金的干磨削系统控制[J]. 机械工程学报, 2025, 61(9): 168-177.
[2]	赵鹏康, 洪振宇, 张敏, 肖旭东, 袁启龙, 陶军, ANTUNES Elsa, 麻宁绪. TC21钛合金线性摩擦焊接头高韧性化机理研究[J]. 机械工程学报, 2025, 61(12): 127-140.
[3]	苏志朋, 梁志强, 李娟, 王飞, 魏正义, 刘月红, 金惟薇, 马悦, 殷振, 王西彬. 钛合金微槽超声螺线辅助铣磨加工试验研究[J]. 机械工程学报, 2024, 60(9): 5-12.
[4]	武韩强, 陈卓, 叶曦珉, 张诗博, 李偲偲, 曾江, 汪强, 吴勇波. 钛合金超声辅助等离子体氧化改性磨削基本加工特性研究[J]. 机械工程学报, 2024, 60(9): 13-25.
[5]	周京国, 张宇航, 隋天一, 行登海, 董宝昆, 付清宇, 付俊帆, 林彬. 分离-接触特征对钛合金超声振动辅助铣削加工特性影响规律研究[J]. 机械工程学报, 2024, 60(9): 97-113.
[6]	郑开魁, 赵信哲, 牟刚, 任志英. 超声波滚压强化TC11钛合金的表面质量与摩擦磨损性能[J]. 机械工程学报, 2024, 60(9): 137-151.
[7]	肖贵坚, 刘振扬, 贺毅, 刘岗, 邓忠才. 激光辅助CBN砂带磨削TC4钛合金材料去除行为及表面完整性研究[J]. 机械工程学报, 2024, 60(9): 241-253.
[8]	魏荣, 徐默然, 李常平, 李树健, 李鹏南. 电火花辅助铣削钛合金多能场建模及调控优化研究[J]. 机械工程学报, 2024, 60(9): 393-409.
[9]	韩建超, 张孟非, 王斌, 国生辉, 贾燚, 王涛. 钛合金电致塑性本构方程及多物理场耦合分析[J]. 机械工程学报, 2024, 60(9): 421-433.
[10]	张禹森, 陈雷, 刘胜杰, 胡峻华, 张启飞, 崔明亮, 胡建良, 金淼. TB6钛合金模锻件低倍组织局部粗晶形成机理及预测[J]. 机械工程学报, 2024, 60(8): 121-131.
[11]	史丽晨, 史炜椿, 王海涛, 李金阳, 刘亚雄. 基于DRSN-BiLSTM模型的刀具磨损预测方法研究[J]. 机械工程学报, 2024, 60(24): 66-74.
[12]	马晶, 李胜杰, 刘强, 刘献礼, 杨绍成, 张明鉴. 基于帽贝牙齿齿廓构形的PCBN仿生刀具研究[J]. 机械工程学报, 2024, 60(23): 341-353.
[13]	杜随更, 刘冠翔, 陈虎, 胡弘毅, 李菊. TC17(α+β)/TC17(β)线性摩擦焊接过程中焊合区组织及其织构演变[J]. 机械工程学报, 2024, 60(2): 99-106.
[14]	施壮, 李长河, 刘德伟, 张彦彬, 秦爱国, 曹华军, 陈云. 不等螺旋角立铣刀瞬时铣削力模型与验证[J]. 机械工程学报, 2024, 60(15): 393-406.
[15]	赵宇辉, 赵吉宾, 李明玥, 何振丰, 王志国, 贺晨. 激光熔化沉积TC4钛合金电涡流检测仿真及亚表面缺陷检测[J]. 机械工程学报, 2024, 60(14): 34-41.