机电装备全工作域能效运维的难点与挑战

doi:10.3901/JME.2024.23.354

机械工程学报 ›› 2024, Vol. 60 ›› Issue (23): 354-364.doi: 10.3901/JME.2024.23.354

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机电装备全工作域能效运维的难点与挑战

段荣¹, 江志刚², 张华³, 龚青山⁴, 李明遥¹

1. 武汉科技大学冶金装备及其控制教育部重点实验室武汉 430081;
2. 武汉科技大学机械传动与制造工程湖北省重点实验室武汉 430081;
3. 武汉科技大学绿色制造工程研究院武汉 430081;
4. 湖北汽车工业学院机械工程学院十堰 442002

收稿日期:2023-12-19 修回日期:2024-05-18 出版日期:2024-12-05 发布日期:2025-01-23
作者简介:段荣，女，1990年出生，博士研究生。主要研究方向为绿色制造。E-mail：duanrong@wust.edu.cn;江志刚(通信作者)，男，1978年出生，博士，教授，博士研究生导师。主要研究方向为绿色制造、再制造。E-mail：jzg100@163.com;张华，女，1964年出生，博士，教授，博士研究生导师。主要研究方向为绿色制造、再制造、制造信息化。E-mail：zhanghua403@163.com;龚青山，男，1982年出生，博士，教授，硕士研究生导师。主要研究方向为绿色设计与制造、再制造、机械装备设计。E-mail：gongqingshan@163.com;李明遥，男，2001年出生，硕士研究生。主要研究方向为绿色制造。E-mail：3252338893@qq.com
基金资助:
国家自然科学基金资助项目(52375508,52075396)。

The Difficulties and Challenges of Energy Efficiency Maintenance for Electromechanical Equipment over the Whole Operating Range

DUAN Rong¹, JIANG Zhigang², ZHANG Hua³, GONG Qingshan⁴, LI Mingyao¹

1. Key Laboratory of Metallurgical Equipment and Control Technology, Ministry of Education, Wuhan University of Science and Technology, Wuhan 430081;
2. Hubei Key Laboratory of Mechanical Transmission and Manufacturing Engineering, Wuhan University of Science and Technology, Wuhan 430081;
3. Academy of Green Manufacturing Engineering, Wuhan University of Science and Technology, Wuhan 430081;
4. College of Mechanical Engineering, Hubei University of Automotive Technology, Shiyan 442002

Received:2023-12-19 Revised:2024-05-18 Online:2024-12-05 Published:2025-01-23

摘要/Abstract

摘要： 随着我国高能效机电装备的规模化应用与能效约束的持续加强，提升装备的专业化节能运维服务能力，保障装备的各工作单元在其各工况场景的全工作域运行中充分释放自身能效潜力，是我国工业能效全面提升进程中迫切需要解决的关键问题。然而，影响装备能效损失的内外因素众多，且深度耦合在装备全工作空间域的不同工作单元内及其全工作时间域的多工况场景中，致使能效运维的过程与目标难以有效控制，全工作域能效运维实施困难。为此，通过分析机电装备全工作域低能效服役的起因，探索全工作域能效运维的问题特征，明确影响工程实践的关键科学难题；进而详细综述机电装备的全工作域能效损失分析与调控因子识别、全工作域能效运维过程模型构建、全工作域多目标能效运维优化三大难题的代表性研究进展，讨论当前的研究现状与研究面临的主要挑战；从而给出全工作域能效运维的研究层次及其研究重点。

关键词: 节能服务, 能效运维, 能效损失, 全工作域, 机电装备

Abstract: With the large-scale application of high-efficiency electromechanical equipment and the continuous strengthening of energy efficiency constraints, improving the specialized energy-saving maintenance service capabilities for equipment, and ensuring that each work unit of equipment fully realizes its energy efficiency potential over the whole operating range of various working conditions, are the key issues that need to be urgently solved in the process of comprehensively improving industrial energy efficiency in China. However, numerous internal and external factors that affect the energy efficiency loss of equipment abound, which are deeply coupled in different work units within the whole working space domain of equipment and in multiple working conditions within the whole working time domain. As a result, the process and objectives of energy efficiency maintenance are hard to effectively control, making energy efficiency maintenance over the whole operating range difficult. To this end, by analyzing the causes of low energy efficiency service over the whole operating range of electromechanical equipment, the problem characteristics of energy efficiency maintenance over the whole operating range are clarified, identifying key scientific challenges affecting engineering practice. Furthermore, the representative research progress of three difficult problems is reviewed in detail, and the current research status and the main problems faced are discussed. Three difficult problems include the analysis of energy efficiency loss and identification of regulatory factors over the whole operating range of electromechanical equipment, the construction of the energy efficiency maintenance process model of the whole operating range, and the multi-objective energy efficiency maintenance optimization method of the whole operating range. Finally, the research level and key point of energy efficiency maintenance over the whole operating range are given.

Key words: energy-saving service, energy efficiency maintenance, energy efficiency loss, whole operating range, electromechanical equipment

中图分类号:

TH17

段荣, 江志刚, 张华, 龚青山, 李明遥. 机电装备全工作域能效运维的难点与挑战[J]. 机械工程学报, 2024, 60(23): 354-364.

DUAN Rong, JIANG Zhigang, ZHANG Hua, GONG Qingshan, LI Mingyao. The Difficulties and Challenges of Energy Efficiency Maintenance for Electromechanical Equipment over the Whole Operating Range[J]. Journal of Mechanical Engineering, 2024, 60(23): 354-364.

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机电装备全工作域能效运维的难点与挑战

The Difficulties and Challenges of Energy Efficiency Maintenance for Electromechanical Equipment over the Whole Operating Range

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