界面间隙对纳秒激光连接石英玻璃/铜的影响

doi:10.3901/JME.2024.22.068

机械工程学报 ›› 2024, Vol. 60 ›› Issue (22): 68-75.doi: 10.3901/JME.2024.22.068

• 特邀专栏：异种材料焊接与连接 • 上一篇下一篇

扫码分享

界面间隙对纳秒激光连接石英玻璃/铜的影响

潘瑞, 冯英豪, 蒋凡, 陈树君

北京工业大学机械与能源工程学院北京 100124

收稿日期:2024-06-07 修回日期:2024-09-10 出版日期:2024-11-20 发布日期:2025-01-02
作者简介:潘瑞,女,1989年出生,博士,副教授,博士研究生导师。主要研究方向为新材料焊接与连接、纳秒激光与超快激光精密加工与制造技术。E-mail:panrui@bjut.edu.cn;蒋凡(通信作者),男,1987年出生,博士,讲师。主要研究方向为焊接、电弧物理、创新电弧热源、创新焊接技术和先进焊接方法与应用。E-mail:jiangfan@bjut.edu.cn
基金资助:
国家自然科学基金(52275301)、北京市新星计划(20230484311)和北京市自然科学基金(3242002)资助项目。

Effect of Interfacial Gap on Nanosecond Laser Joining of Quartz Glass/Copper

PAN Rui, FENG Yinghao, JIANG Fan, CHEN Shujun

Institute of Mechanical and Energy Engineering, Beijing University of Technology, Beijing 100124

Received:2024-06-07 Revised:2024-09-10 Online:2024-11-20 Published:2025-01-02
About author:10.3901/JME.2024.22.068

摘要/Abstract

摘要： 纳秒脉冲激光相对于超短脉冲激光具有较大的熔化面积，所以使用纳秒激光极大地缓解了使用超短脉冲激光连接过程中对脆硬性透明材料/金属材料的间隙限制，为了确定纳秒激光连接脆硬性透明材料/金属的最大允许间隙以及不同间隙条件对连接效果的影响，探究不同界面间隙条件对石英玻璃/铜接头宏观和微观组织以及接头力学性能的影响。研究发现，随着界面间隙的增大接头剪切强度从27 MPa降低至10.5 MPa，界面最大允许间隙约为5 μm。石英玻璃/铜连接接头剪切强度数据误差棒较大的原因主要是脆硬性透明材料中常见的本征裂纹包括气孔和夹杂，气孔和夹杂的存在往往导致剪切强度具有离散型和偶然性。此外，发现纳秒激光连接石英玻璃/铜过程中裂纹产生的原因分为两类，一种是冷裂纹中的延迟断裂，另一种是热裂纹，通过调控工艺参数可以避免热裂纹的产生。

关键词: 界面间隙, 纳秒激光连接, 脆硬性透明材料, 金属, 机理分析

Abstract: Nanosecond pulsed laser has a larger melting area relative to ultrashort pulsed laser, so the use of nanosecond laser greatly alleviates the gap limitation on brittle transparent materials/metal materials during the joining process using ultrashort pulsed laser.In order to determine the maximum allowable gap for nanosecond laser joining of brittle transparent materials/metals and the influence of different gap conditions on the joining effect, this study examines the effects of various interface gap conditions on the macro- and microstructure as well as the mechanical properties of quartz glass/copper joints. It is found that the joint shear strength decreases from 27 MPa to 10.5 MPa with the increase of the interfacial gap, and the maximum permissible interfacial gap is about 5 μm. The reason for the large error bars in the shear strength data of quartz glass/copper joints is mainly due to the common intrinsic cracks in brittle and hard transparent materials, which include porosity and inclusion, and the existence of porosity and inclusion often leads to the shear strength of a discrete and accidental nature. In addition, it is found that the causes of cracks during nanosecond laser joining of quartz glass/copper are divided into two categories one is delayed fracture in cold cracking and the other is thermal cracking, which can be avoided by regulating the process parameters.

Key words: interfacial gap, nanosecond laser joining, brittle and hard transparent materials, metals, mechanistic analysis

中图分类号:

TN249

潘瑞, 冯英豪, 蒋凡, 陈树君. 界面间隙对纳秒激光连接石英玻璃/铜的影响[J]. 机械工程学报, 2024, 60(22): 68-75.

PAN Rui, FENG Yinghao, JIANG Fan, CHEN Shujun. Effect of Interfacial Gap on Nanosecond Laser Joining of Quartz Glass/Copper[J]. Journal of Mechanical Engineering, 2024, 60(22): 68-75.

参考文献

[1] ZHANG J，ZHAO J，FU W，et al. Ultrasonically assisted metallizing of sapphire and its brazing to magnesium alloys with Zn-Al alloy[J]. Journal of Materials Engineering and Performance，2024，33(4)：1985-1995.
[2] REN H，TIAN C，SHEN H. Ultrafast laser bursts welding glass and metal with solder paste to create an ultra-large molten pool[J]. Opt. Lett.，2024，49(7)：1717-1720.
[3] PAN R，YANG D，ZHOU T，et al. Micro-welding of sapphire and metal by femtosecond laser[J]. Ceramics International，2023，49(13)：21384-21392.
[4] LI W，JI W，ZHU Q Q，et al. Heterogeneous material joining of sapphire and TC4 alloy with a functionally graded interface[J]. International Journal of Applied Ceramic Technology，2023，20：1028-1036.
[5] LI C，TAN J，LUO M，et al. High shear strength welding of soda lime glass to stainless steel using an infrared nanosecond fiber laser assisted by surface tension[J]. Optics and Lasers in Engineering，2023，161：107329.
[6] HUO J，ZHANG B，LI C，et al. The mechanism of the welding between silica glass and 304 stainless steel using nanosecond fibre laser[J]. Science and Technology of Welding and Joining，2023，28(5)：407-414.
[7] 贾旭，胡利方，李子昊，等. 基于阳极键合玻璃与铜的钎焊连接机理研究及其力学性能分析[J]. 机械工程学报，2024，60(2)：140-149. JIA Xu，HU Lifang，LI Zihao，et al. Study on the mechanism of brazing connection between glass and copper based on anode bonding and analysis of its mechanical properties[J]. Journal of Mechanical Engineering，2024，60(2)：140-149.
[8] 李明君，马永，高洁，等. 高导热金刚石/铜复合材料研究进展[J]. 中国表面工程，2022，35(4)：140-150. LI Mingjun，MA Yong，GAO Jie，et al. Research progress of diamond/Cu composites for thermal management[J]. China Surface Engineering，2022，35(4)：140-150.
[9] DE PABLOS-MARTíN A，EBERT M，PATZIG C，et al. Laser welding of sapphire wafers using a thin-film fresnoite glass solder[J]. Microsystem Technologies，2015，21(5)：1035-1045.
[10] 邹涛，陈长军，张敏，等. 建筑用玻璃/不锈钢、玻璃/钛合金激光焊接机理研究[J]. 中国激光，2016，43(9)：76-81. Zou Tao，Chen Changjun，Zhang Min，et al. Research on laser welding mechanism of glass/stainless steel and glass/titanium alloy for building[J]. Chinese Journal of Lasers，2016，43(9)：76-81.
[11] 吴鹏，范云茹，郭嘉伟，等. 纳秒脉冲激光加工高反射率铝膜[J]. 激光技术，2019，43(6)：779-83. WU Peng，FAN Yunru，GUO Jiawei，et al. Nanosecond pulsed laser processing of high reflectivity aluminum films[J]. Laser Technology，2019，43(6)：779-83.
[12] 娄德元，熊厚，伍义刚，等. 不同脉宽纳秒激光致铝材损伤特性与打孔机理[J]. 激光技术，2017，41(3)：427-432. LOU Deyuan，XIONG Hou，WU Yigang，et al. Damage characteristics and perforation mechanism of aluminium by nanosecond laser with different pulse widths[J]. Laser Technology，2017，41(3)：427-432.
[13] 李玥，王永欣，王莹，等. 碳等离子体诱导柔性PET薄膜表面原位生长非晶碳薄膜[J]. 中国表面工程，2023，36(1)：168-178. LI Yue，WANG Yongxin，WANG Ying，et al. Carbon plasma-induced in-situ growth of amorphous carbon film on the surface of flexible PET film[J]. China Surface Engineering，2023，36(1)：168-178.
[14] 龚江宏. 陶瓷材料脆性断裂的显微结构效应[J]. 现代技术陶瓷，2021，42：287-428. GONG Jianghong. Microstructural effects on brittle fracture of ceramic materials[J]. Modern Technical Ceramics，2021，42：287-428.
[15] RICE R W. Fractographic identification of strength- controlling flaws and microstructure[M]//BRADT R C，HASSELMAN D P H，LANGE F F. Concepts，Flaws，and Fractography. Boston，MA：Springer US，1974：323-345.
[16] BULYGIN A N，PAVLOV Y V J M O S. The problem solution on the propagation of a Griffith crack based on the equations of a nonlinear model[J]. Mechanics of Solids，2023，58：1437-1446.
[17] Keski-Rahkonen O. Breaking of window glass close to fire，II：Circular panes[J]. Fire & Materials，1991，15(1)：11-16.
[18] GREEN D J. Stress-induced microcracking at second- phase inclusions[J]. Journal of the American Ceramic Society，2006，64(3)：138-141.
[19] FENG Y，PAN R，ZHOU T，et al. Direct joining of quartz glass and copper by nanosecond laser[J]. Ceramics International，2023，49(22，Part B)：36056-36070.
[20] WANG Y，WANG Q，CHEN H，et al. Comparative study on crack initiation and propagation of glass under thermal loading[J]. Materials，2016，9(10)：794.

界面间隙对纳秒激光连接石英玻璃/铜的影响

Effect of Interfacial Gap on Nanosecond Laser Joining of Quartz Glass/Copper

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价

[1]	邱文哲, 张臻, 王鹏, 刘邓华, 魏世川, 张国军. 激光浸液诱导冲击调控电火花线切割热变形行为[J]. 机械工程学报, 2024, 60(9): 273-285.
[2]	任志英, 黄子豪, 方荣政, 王秦伟, 莫继良, 秦红玲. 金属橡胶无序式网格互穿结构的热力学性能研究[J]. 机械工程学报, 2024, 60(8): 165-175.
[3]	申世全, 任锟, 李永国, 韩蕴生, 项琬婷, 耿赫阳. 金属表面异形区域上色轨迹自动规划[J]. 机械工程学报, 2024, 60(7): 258-265.
[4]	张婷婷, 许振波, 王艳, 卞功波, 王涛, 王文先. 高频脉冲电流辅助镁/铝合金一步轧焊复合板制备及界面接合机理[J]. 机械工程学报, 2024, 60(4): 305-315.
[5]	崔桂涵, 杨春利. 基于高强高韧焊丝的脉冲GMAW焊缝金属强韧化机理研究[J]. 机械工程学报, 2024, 60(4): 326-334.
[6]	台玉平, 朱晓阳, 李红珂, 于志浩, 张厚超, 张凡, 张广明, 赵娟, 赵佳伟, 黄友奇, 兰红波. 电场驱动复合微纳3D打印低频透明电磁屏蔽玻璃[J]. 机械工程学报, 2024, 60(3): 305-318.
[7]	顾磊, 王鹏程, 闫耀天, 陈海燕, 李文亚. 负膨胀材料在复合材料制备和钎焊中的研究进展[J]. 机械工程学报, 2024, 60(22): 1-20.
[8]	李淳, 陈雷, 司晓庆, 亓钧雷, 曹健. 陶瓷-金属接头残余应力调控研究综述[J]. 机械工程学报, 2024, 60(22): 21-39.
[9]	孙清洁, 陶玉洁, 刘一搏, 冯吉才. 钛/钢异种金属焊接研究进展综述[J]. 机械工程学报, 2024, 60(22): 40-57.
[10]	张贤昆, 石磊, 武传松, 刘小超, 高嵩. 钛/铝异种金属搅拌摩擦焊接数值模拟与金属间化合物层的演变预测[J]. 机械工程学报, 2024, 60(22): 106-115.
[11]	裴昊男, 杜思哲, 罗明. W形金属封严环成形型面几何质量在机检测研究[J]. 机械工程学报, 2024, 60(20): 35-50.
[12]	唐九兴, 石磊, 武传松, 吴明孝, 高嵩. 中厚板铝/铜异种金属双面搅拌摩擦接头微观组织与力学性能[J]. 机械工程学报, 2024, 60(20): 88-98.
[13]	张炜, 萧伟健, 袁传牛, 陈荣昕, 张宁, 刘焜. 金属粉末压制中多尺度力学特征不均匀性模拟研究[J]. 机械工程学报, 2024, 60(2): 168-177.
[14]	高恺, 顾红历, 李坤. Cr、Si微量元素对钢/铝感应静压焊接接头组织及性能的影响[J]. 机械工程学报, 2024, 60(2): 178-187.
[15]	张家豪, 王磊磊, 张彦霄, 黎一帆, 王晓明, 占小红. 激光熔化沉积TiC/TC4功能梯度材料微观组织与拉伸性能研究[J]. 机械工程学报, 2024, 60(19): 356-366.