• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2024, Vol. 60 ›› Issue (9): 152-167.doi: 10.3901/JME.2024.09.152

• 超声振动辅助加工 • 上一篇    下一篇

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多种能场高性能加工复杂曲面关键技术研究进展

吴淑晶1, 王大中1, 谷顾全1, 黄帅1, 董国军2, 郭国强3, 安庆龙4, 李长河5   

  1. 1. 上海工程技术大学机械与汽车工程学院 上海 201620;
    2. 哈尔滨工业大学机电工程学院 哈尔滨 150001;
    3. 上海航天精密机械研究所 上海 201600;
    4. 上海交通大学机械与动力工程学院 上海 200240;
    5. 青岛理工大学机械与汽车工程学院 青岛 266520
  • 收稿日期:2023-07-15 修回日期:2023-12-23 出版日期:2024-05-05 发布日期:2024-06-18
  • 作者简介:吴淑晶,女, 1968 年出生,博士研究生。主要研究方向为复合难加工材料、微量润滑切削加工机理,金属切削刀具设计等。E-mail: wushujing168@126.com;王大中(通信作者),男, 1966 年出生,博士,教授,博士研究生导师。主要研究方向为复杂功能精密切削加工、复合材料加工、刀具设计等。E-mail: wdzh168@126.com
  • 基金资助:
    国家自然科学基金资助项目(5217052158)。

High-performance Machining of Complex Curved Surfaces in Multi-energy Fields: Key Technologies and Advancements

WU Shujing1, WANG Dazhong1, GU Guquan1, HUANG Shuai1, DONG Guojun2, GUO guoqiang3, AN Qinglong4, LI Changhe5   

  1. 1. School of Mechanical and Automotive Engineering, Shanghai University of Engineering Science, Shanghai 201620;
    2. School of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150001;
    3. Shanghai Spaceflight Precision Machinery Institute, Shanghai 201600;
    4. School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240;
    5. School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao 266520
  • Received:2023-07-15 Revised:2023-12-23 Online:2024-05-05 Published:2024-06-18

摘要: 综述多能场高性能加工复杂曲面关键技术的最新进展,展示该领域研究成果中的关键科学与技术问题。首先,系统分析了超声振动辅助加工技术、激光加工技术和电火花加工技术等高能场在复杂曲面加工中的应用形式与工艺特点。其次,揭示了电解加工技术、微量润滑绿色辅助加工技术和磁力辅助研磨加工技术等非高能场加工技术对复杂曲面加工效率与表面质量的影响机制。同时,将多个能场的优势相结合,突破多能场应用的关键技术,改善复杂曲面的加工效果。系统分析了多能场复合加工技术中低能场与低能场、高能场与低能场耦合的技术发展现状。最后,分析多能场复合加工技术中能场叠加带来的技术局限性,并对该技术领域未来的发展态势进行展望,为多能场高性能加工复杂曲面的工程应用提供参考。

关键词: 多场复合加工, 复杂曲面薄壁件, 超声振动加工, 微量润滑技术, 电化学加工, 激光加工

Abstract: The latest advances in key technologies for high-performance processing of complex surfaces in multi-field environments are summarized, showcasing the critical scientific and technical issues in this research area. Firstly, the application forms and process characteristics of high-energy fields, such as ultrasonic vibration-assisted processing, laser processing, and electrical discharge machining, in the processing of complex surfaces, are systematically analyzed. Secondly, the impact mechanisms of non-high-energy field processing technologies, such as electrochemical machining, minimal lubrication green auxiliary processing, and magnetic-assisted grinding, on the efficiency and surface quality of complex surface processing are revealed. Simultaneously, by combining the advantages of multiple energy fields, the key technologies in multi-field applications are developed, leading to improved processing results for complex surfaces. The current status of the development of technology coupling between low-energy fields and low-energy fields, as well as high-energy fields and low-energy fields in multi-field composite processing, is analyzed systematically. Finally, the technical limitations brought about by the superimposition of energy fields in multi-field composite processing technology are discussed, and the future development trends in this technology field are anticipated, providing a reference for the engineering applications of high-performance processing of complex surfaces in multi-field environments.

Key words: multi-field coupling machining, thin-walled parts with complex curved surface, ultrasonic vibration machining, micro lubrication technology, electrochemical machining, laser processing

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