棒材高精度二辊矫直质量控制策略研究

doi:10.3901/JME.2017.20.077

机械工程学报 ›› 2017, Vol. 53 ›› Issue (20): 77-88.doi: 10.3901/JME.2017.20.077

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棒材高精度二辊矫直质量控制策略研究

马自勇, 马立峰, 王荣军, 黄庆学, 马立东

太原科技大学山西省冶金设备设计理论与技术重点实验室太原 030024

收稿日期:2016-09-09 修回日期:2017-02-20 出版日期:2017-10-20 发布日期:2017-10-20
通讯作者: 马立峰(通信作者),男,1977年出生,博士,教授,博士研究生导师.主要研究方向为轧钢工艺与设备.E-mail:malifengfqh@163.com
作者简介:马自勇,男,1987年出生,硕士.主要研究方向为二辊矫直设备及工艺优化.E-mail:13kela@sina.com
基金资助:
NSFC-山西煤基低碳联合基金（U1510131）、山西省“青年三晋学者”人才计划、山西省重点研发计划（201603D111004、201603D121010）、江苏省“双创团队”领军人才和晋城市科技计划（201501004-10）资助项目。

Study on Control Strategies of Two-roll Straightening for Bar High Precision Straightening

MA Ziyong, MA Lifeng, WANG Rongjun, HUANG Qingxue, MA Lidong

Metallurgical Equipment Design Theory and Technology Key Laboratory of Shanxi Province, Taiyuan University of Science and Technology, Taiyuan 030024

Received:2016-09-09 Revised:2017-02-20 Online:2017-10-20 Published:2017-10-20

摘要/Abstract

摘要： 高精度矫直辊辊型设计及工艺参数控制是二辊矫直机的核心技术。为了满足高精度棒材矫直要求，在辊型设计过程中依据矫直辊磨损状态、弹塑性理论、塑性变形硬化系数求解模型及中性层偏移理论，提出“凹三凸二”分段辊型的矫直辊组合形式及辊型设计方法。在此基础上，根据棒材与矫直辊的局部线接触状态，建立棒材二辊矫直倾角及辊缝估算模型，进而探讨二辊矫直工艺参数（倾角、辊缝、矫直速度和导板间距）的变化规律和控制策略，并给出具体设计实例和有限元模拟分析。从矫直力、塑性变形深度、直线度及残余应力等角度，证明该辊型设计方法和工艺控制策略的有效性，且现场试验矫后的棒材直线度小于1 mm/m，完全满足棒材高精度矫直标准。

关键词: 二辊矫直, 工艺控制, 辊型设计, 现场试验, 有限元

Abstract: High precision straightening roll design and process parameters control are the core technology of the two-roll straightener. In order to meet the requirements of bar high precision straightening, the design method of “three-stage concave roll and two-stage convex roll” is proposed based on wear state of straightening roll, elastic-plastic theory, hardening coefficient model of the plastic deformation and stress neutral layer offset theory. On these basis, according to the local contact state of bar and the straightening roll, the models of the roll angles and roll gap between bar and straightening roll are established, and the change rules and control strategies of two-roll straightening process parameters (roll angles, roll gap, straightening speed and plates spacing) are studied, and the specific example and finite element simulation analysis are put forward to verify the control strategies. From the straightening force, plastic deformation depth, straightness and residual stress, it is proved that the effectiveness of roll shape design method and process control strategies, the straightness of straightened bars is less than 1 mm/m in the field experiment, and the straightness fully meets the standard of high precision straightening.

Key words: field experiment, finite element, process control, roll shape design, two-roll straightening

中图分类号:

TG333

马自勇, 马立峰, 王荣军, 黄庆学, 马立东. 棒材高精度二辊矫直质量控制策略研究[J]. 机械工程学报, 2017, 53(20): 77-88.

MA Ziyong, MA Lifeng, WANG Rongjun, HUANG Qingxue, MA Lidong. Study on Control Strategies of Two-roll Straightening for Bar High Precision Straightening[J]. Journal of Mechanical Engineering, 2017, 53(20): 77-88.

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棒材高精度二辊矫直质量控制策略研究

Study on Control Strategies of Two-roll Straightening for Bar High Precision Straightening

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