Advances in Ultrasonic Vibration-assisted Milling of Carbon Fiber Reinforced Ceramic Matrix Composites

doi:10.3901/JME.2024.09.026

Abstract

Abstract: Carbon fiber reinforced ceramic matrix composites (C_f/SiC composites) have the advantages of good chemical and thermal stability, high specific strength, high temperature resistance and low density. They are widely used in aerospace, high-speed trains and nuclear energy. Currently, ceramic matrix composites (CMCs) components are generally prepared by near net forming technology. However, secondary machining is still required to meet the dimensional accuracy and geometric tolerance of the final assembly. Owing to the characteristics of C_f/SiC composites such as anisotropy and multiphase heterogeneity, the need for efficient and low-damage machining of C_f/SiC composites is concerned. Hence, the research progress of ultrasonic vibration-assisted milling (UVAM) technology for C_f/SiC composites reported in the literature are systematically reviewed. Firstly, the research status of traditional machining and special energy field assisted machining technology of CMCs are summarized. Secondly, the material removal mechanism and ultrasound action mechanism are summarized using the orthogonal cutting tests and finite element simulation during UVAM of CMCs. Then, the modeling method of cutting force of CMCs in UVAM is discussed, and the research on machined surface damage and residual strength of CMCs is introduced. Finally, the development trend of UVAM of CMCs and the outlook on future research directions are analyzed.

Key words: ceramic matrix composites, Cf/SiC composites, ultrasonic vibration-assisted milling, material removal mechanisms, milling force model, machining damage, residual strength

CLC Number:

V261

DONG Zhigang, WANG Zhongwang, RAN Yichuan, BAO Yan, KANG Renke. Advances in Ultrasonic Vibration-assisted Milling of Carbon Fiber Reinforced Ceramic Matrix Composites[J]. Journal of Mechanical Engineering, 2024, 60(9): 26-56.

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