• CN:11-2187/TH
  • ISSN:0577-6686

›› 2007, Vol. 43 ›› Issue (1): 196-201.

• 论文 • 上一篇    下一篇

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基于数值仿真技术求解铰链机构磨损概率寿命

江亲瑜;李宝良;易风   

  1. 大连大学机械工程学院;大连交通大学机械工程学院;常熟理工学院机电工程系
  • 发布日期:2007-01-15

PROBABILISTIC WEAR LIFETIME OF HINGE CONFIGURATIONS RESOLVED ON NUMERICAL SIMULATION

JIANG Qinyu;LI Baoliang;YI Feng   

  1. College of Mechanical Engineering, Dalian University College of Mechanical Engineering, Dalian Jiaotong University Department of Mechatronic Engineering, Changshu Institute of Science and Technology
  • Published:2007-01-15

摘要: 基于离散数学理论和计算机技术,用数值仿真方法,以曲柄滑块机构中的铰链摩擦副磨损状态为研究对象,针对光面磨损失效形式,建立同时考虑压力和温度影响时铰链机构的磨损数值仿真模型,提出具体的算法方案并编写了通用程序。引入位置矢量和磨损步长的概念,使连续的磨损过程离散化,并对铰链机构的运动规律做了动态跟踪。提出磨损概率寿命的概念,利用蒙特卡洛法,通过算例实现对铰链机构磨损概率寿命的可靠性计算,解决了零件磨损寿命的可靠性预测问题。结果表明:复杂的磨损过程可用数值法进行模拟仿真,从而摆脱传统的仅依赖试验的研究方法,通过一系列离散性准静态模型解决经典微积分数学方法无法解决的动态和非线性磨损问题,具有良好的工程应用前景。

关键词: 差分式测量, 马赫增德尔调制器, 相位差漂移, 相位式测距, 概率寿命, 铰链机构, 磨损, 数值仿真

Abstract: Based on the discrete theory and computer technology and by numerical simulation method, with the wear state of hinge configurations in a crane-block mechanism as the object, a simulation model is established for the mild wear mode , in which load and temperature are taken into consideration, and a generally usable software is developed. By introducing the concepts of position vector and wear step, the continuous wear process is discreted, realizing the dynamic simulation of the movement law of the hinge mechanism. A concept of probabil-istic wear lifetime is presented. By Monte Calro method, an example is adopted showing that the credibility calculating of the probabilistic wear lifetime is realizable for the hinge mechanism, solving the credibility prediction for wear lifetime of components. Results show that the complex wear process could be simulated by numerical method, therefore the tradi-tional research method only relying on experiment is overcome. By a series of discrete quasi static models, the dynamic non-linear wear problem that could not solved by the classical calculus is resolved, showing good prospects in practical engineering application.

Key words: differential measurement, Mach-Zehnder modulator, phase difference drift, phase-shift range finding, Hinge configurations, Numerical simulation, Probabilistic lifetime, Wear

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