• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2018, Vol. 54 ›› Issue (16): 101-107.doi: 10.3901/JME.2018.16.101

• 材料科学与工程 • 上一篇    下一篇

选区激光熔化成形H13钢缺陷、组织调控及拉伸性能

刘杰, 陈向阳, 范彦斌   

  1. 佛山科学技术学院机电工程学院 佛山 528000
  • 收稿日期:2017-11-15 修回日期:2018-04-16 出版日期:2018-08-20 发布日期:2018-08-20
  • 通讯作者: 范彦斌(通信作者),男,1962年出生,博士,教授,博士研究生导师。主要研究方向为智能制造。E-mail:berlin1989@163.com
  • 作者简介:刘杰,男,1983年出生,博士,副教授,硕士研究生导师。主要研究方向为激光增材制造。E-mail:jie.liu.jdxy@fosu.edu.cn
  • 基金资助:
    国家自然科学基金(51405082)、广东省自然科学基金(2014A030310301)和佛山市科技创新(AG100341)资助项目。

Tailoring the Defects and Microstructure and Tensile Properties Investigation of H13 Steel by Selective Laser Melting

LIU Jie, CHENG Xiangyang, FAN Yanbin   

  1. School of Mechanical and Electrical Engineering, Foshan University, Foshan 528000
  • Received:2017-11-15 Revised:2018-04-16 Online:2018-08-20 Published:2018-08-20

摘要: 成形工艺-组织-性能一体化调控一直是选区激光熔化成形工具钢领域重要研究内容。利用高激光功率、高扫描速度选区激光熔化工艺直接获得马氏体组织H13钢构件,表征了不同工艺条件下H13成形件的缺陷、显微组织及拉伸性能。研究表明:在较高的激光体能量密度ω(130.0 J/mm3)下,熔池前端和后端易产生较大的表面张力差异,使得熔池中心的熔体更倾向于向熔池后端流动,从而造成熔池后端的突起现象,进而降低成形致密度。过低的ω(52.0 J/mm3)引起过大的液相动力学粘度μ,显著降低了熔体的流动性,熔体的润湿性下降,从而导致较差的层间结合。当ω=86.7 J/mm3时,熔池具有较适宜的动力学粘度μ及较好的熔体润湿能力,熔体得以顺利铺展,增强了层与层之间的冶金结合,成形致密度提升到98.2%,此时成形件内残余奥氏体含量仅为3.4%,表现出该工艺下良好的自淬火效应。成形件力学性能存在各向异性,其制造方向强度和延伸率都低于水平方向。最优参数下,水平方向成形件的平均拉伸强度为1 576 MPa,而平均延伸率仅为5.6%,成形件中的非均匀组织、较大的热应力及相变应力是成形件延伸率较低的主要因素。研究表明如何提升H13钢选区激光熔化成形件的塑韧性是目前亟待解决的问题。

关键词: H13工具钢, 激光技术, 选区激光熔化, 组织与性能

Abstract: Tailoring the process, microstructure and property is always regarded as an important study topic in selective laser melting (SLM) tool steel parts. Use high laser powder and high laser velocity to obtain martensite H13 parts and investigate the defects, microstructure and tensile properties under the different processing condition. The investigations show that when using a relative high laser volume energy density ω (130 J/mm3), a large surface tension diversity will occur between the front and rear of melt pool. In this situation, the liquid locates at the center of melt pool has a high tendency to flow toward the rear of melt pool, resulting in the projection phenomenon and accordingly causing a lower densification level. A low ω (52.0 J/mm3) leads to an overlarge dynamic viscocity μ and limites the flowability and wetability of melt, hence resulting in an inferior interlayer bonding. After SLM processing optimization, as ω is settled at 86.7 J/mm3, melt pool has appropriate dynamic viscocity ω and sound melt wetability, increasing the bonding between interlayers. In this situation, the densification level is improved to 98.2%, and the content of retained austenite is determined to be 3.4%, showing an excellent self-quenching effect of SLM. The mechanical property of SLM specimens shows anisotropy. The strength and elongation in building direction are lower than those in horizontal direction. Under the optimization parameter, the average tensile strength in building direction is 1 576 MPa and average elongation is 5.6%, showing that SLM processed H13 parts using high powder and velocity possess a high strength but toughness still require to be improved, which is derived from the microstructure heterogeneity, large thermal stress, and phase transformation stress. As such, how to improve the toughness of SLM processed H13 steel is an urgent problem to be solved, presently.

Key words: H13 tool steel, laser technique, microstructure and properties, selective laser melting

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