绿色切削微量润滑技术润滑剂特性研究进展

doi:10.3901/JME.2017.17.131

摘要/Abstract

摘要： 微量润滑技术作为一种典型的绿色冷却润滑方式，近年来逐渐受到科学界和产业界的重视。而目前在微量润滑技术工程化应用中，由于机理研究的缺乏，在加工工艺参数的选择上始终存在盲目性，也难以实现微量润滑系统参数与加工工艺参数的最佳匹配，以达到最优的切削效果。作为微量润滑技术工程化应用中的关键因素之一，润滑剂特性决定于工艺参数及润滑剂的理化性质，并直接影响到微量润滑技术的冷却润滑效果。综述微量润滑技术雾粒特性、渗透特性及润滑剂选择方面的最新研究进展，旨在建立其与切削性能之间的量化关系。这些研究可为进一步揭示微量润滑技术增效机理提供理论依据；为微量润滑系统参数和工艺参数的优化，选择和研制微量润滑专用润滑剂，建立微量润滑绿色切削整体解决方案提供科学指导。

关键词: 润滑剂, 渗透特性, 微量润滑技术, 雾粒特性

Abstract: As a typical sustainable cooling/lubricating method, minimum quantity lubrication (MQL) has been paid much attention to recently. However, due to the insufficiency of mechanism research, there exists blindness in the processing parameter optimization procedures. Also, it is difficult to identify the optimal match between MQL system parameters and cutting parameters to achieve the best cutting performance. As one of key factors in the engineering application of MQL technology, the lubricant characteristics, which are determined by processing parameters and physical/chemical properties of lubricant, have directly influence on the MQL cooling/lubricating performance. In order to build a quantitative relationship between the lubricant characteristics and the cutting performance, recent progress on the lubricant mist characteristics, penetration abilities and the physical/chemical properties has been reviewed. Results obtained can provide theoretical foundations for further reveal of the MQL cutting mechanism and scientific instructions for engineer application of this technology especially for the optimization of MQL system parameters and processing parameters, selecting or developing specialized MQL lubricants and the establishment of the total solution in MQL green cutting.

Key words: lubricant, minimum quantity lubrication, oil mist characteristic, penetration characteristic

中图分类号:

TG502

袁松梅, 朱光远, 王莉. 绿色切削微量润滑技术润滑剂特性研究进展[J]. 机械工程学报, 2017, 53(17): 131-140.

YUAN Songmei, ZHU Guangyuan, WANG Li. Recent Progress on Lubricant Characteristics of Minimum Quantity Lubrication (MQL) Technology in Green Cutting[J]. Journal of Mechanical Engineering, 2017, 53(17): 131-140.

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