静电雾化微量润滑研究进展与应用

doi:10.3901/JME.2023.07.110

机械工程学报 ›› 2023, Vol. 59 ›› Issue (7): 110-138.doi: 10.3901/JME.2023.07.110

所属专题：《机械工程学报》近期佳作集锦 | “双碳”绿色制造技术

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静电雾化微量润滑研究进展与应用

许文昊¹, 李长河¹, 张彦彬¹, 杨敏¹, 周宗明², 陈云³, 刘波⁴, 张乃庆⁵, 许雪峰⁶

1. 青岛理工大学机械与汽车工程学院青岛 266520;
2. 汉能(青岛)润滑科技有限公司青岛 266100;
3. 成都工具研究所有限公司成都 610500;
4. 四川明日宇航工业有限公司什邡 618400;
5. 上海金兆节能科技有限公司上海 200063;
6. 浙江工业大学机械工程学院杭州 310014

收稿日期:2022-06-20 修回日期:2022-07-19 出版日期:2023-04-05 发布日期:2023-06-16
通讯作者: 李长河(通信作者),男,1966年出生,博士,教授,博士研究生导师。主要研究方向为智能与洁净精密制造。E-mail:sy_lichanghe@163.com
作者简介:许文昊,男,1999年出生。主要研究方向为洁净精密制造。E-mail:tzxuwenhao@163.com
基金资助:
国家重点研发计划(2020YFB2010500)、国家自然科学基金(51975305、51905289)、山东省自然科学基金重点(ZR2020KE027)和山东省自然科学基金(ZR2021QE116)

Research Progress and Application of Electrostatic Atomization Minimum Quantity Lubrication

XU Wenhao¹, LI Changhe¹, ZHANG Yanbin¹, YANG Min¹, ZHOU Zongming², CHEN Yun³, LIU Bo⁴, ZHANG Naiqing⁵, XU Xuefeng⁶

1. School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao 266520;
2. Hanergy(Qingdao) Lubrication Technology Co. Ltd., Qingdao 266100;
3. Chengdu Tool Research Institute Co. Ltd., Chengdu 610500;
4. Sichuan Future Aerospace Industry Co. Ltd., Shifang 618400;
5. Shanghai Jinzhao Energy Saving Technology Co. Ltd., Shanghai 200063;
6. College of Mechanical Engineering, Zhejiang University of Technology, Hangzhou 310014

Received:2022-06-20 Revised:2022-07-19 Online:2023-04-05 Published:2023-06-16

摘要/Abstract

摘要： 微量润滑作为替代浇注式供液冷却的可行性方案之一，得到了数十年的发展。然而，气动雾化微量润滑雾滴的表面能逐渐降低；射流的穿透力、吸附力和浸润性能不足，雾滴的漂移和飞溅丧失严重，加大了对环境的污染。静电雾化微量润滑是解决工业生产应用面临技术瓶颈和环保压力的有效方式。首先，系统综述了静电雾化微量润滑关键装置、赋能原理与绿色雾化介质(纳米生物润滑剂)。其次，揭示了微液滴的雾化性能对切削区浸润性能的影响机制，并从荷电液滴静力学的角度阐述了静电雾化微量润滑优异的雾化性能，通过表征雾化介质的荷电性能分析了不同参数对雾化能力的影响机制。进一步地，基于纳米生物润滑剂的脂肪酸分子结构、黏度等理化性质，以及荷电液滴表面状态、空间多能场等，揭示了静电雾化微量润滑改善液滴浸润、渗透以及成膜性能的作用机制，并综述了其在车削、铣削、磨削等工况下对降低刀具磨损、提高加工表面质量的优异性能。在此基础上分析得到：静电雾化优异的雾化特性以及纳米生物润滑剂独特的润滑传热机制，不仅降低了加工环境油雾浓度，还提升了微量润滑的加工性能，具体表现在，与传统微量润滑相比PM2.5/PM10降低约6.2%～68.3%，刀具寿命增加约48.1%～100%，Ra降低约12.6%～39.3%。最后，展望了未来的发展趋势，以此希望为制造业双碳转型提供技术支撑和理论参考。

关键词: 切削, 磨削, 微量润滑, 纳米生物润滑剂, 静电雾化, 可持续制造

Abstract: Minimum quantity lubrication (MQL) has been developed for decades as a viable alternative to flood lubrication. However, the surface energy of the micro-droplet produced by pneumatic atomization MQL gradually decreases; the penetration, adsorption and wetting properties of the jet are insufficient, and the drift and splash loss of the droplets are serious, increasing the pollution to the environment. Electrostatic atomization MQL is an effective way to solve the technical bottleneck and environmental pressure faced by industrial production applications. In this review, firstly, a systematic review of the key devices, empowerment principles and green atomization medium (nano-bio-lubricant) of electrostatic atomization MQL are presented. Subsequently, the influence mechanism of the atomization performance of the micro-droplets on the wetting performance of the cutting area is revealed, the excellent atomization performance of the electrostatic atomization is expounded from the perspective of the statics of the charged droplets, and the influence mechanism of different parameters on the atomization performance is analyzed by characterizing the charging performance of the atomization medium. Furtherly, based on the fatty acid molecular structure, viscosity and other physicochemical properties of nano-biolubricants, as well as the surface state of charged droplets, spatial multi-energy field, etc., the mechanism of electrostatic atomization MQL to improve droplet infiltration, wetting and film-forming properties was revealed, and its excellent performance in reducing tool wear and improving the quality of machined surface under turning, milling, grinding and other working conditions is reviewed. On this basis, it is considered that the excellent atomization characteristics of electrostatic atomization and the unique lubrication and heat transfer mechanism of nano-biolubricants can not only reduce the oil mist concentration in the machining environment, but also improve the machining performance of MQL. Specifically, compared with traditional MQL, PM2.5/PM10 is reduced by about 6.2%-68.3%, tool life is increased by about 48.1%-100%, and Ra is reduced by about 12.6%-39.3%. Finally, the future development trend is foreseen in the hope of providing technical support and theoretical reference for the carbon peaking and carbon neutrality transformation of manufacturing industry.

Key words: cutting, grinding, minimum quantity lubrication, nano-biolubricants, electrostatic atomization, sustainable manufacturing

中图分类号:

TG16

许文昊, 李长河, 张彦彬, 杨敏, 周宗明, 陈云, 刘波, 张乃庆, 许雪峰. 静电雾化微量润滑研究进展与应用[J]. 机械工程学报, 2023, 59(7): 110-138.

XU Wenhao, LI Changhe, ZHANG Yanbin, YANG Min, ZHOU Zongming, CHEN Yun, LIU Bo, ZHANG Naiqing, XU Xuefeng. Research Progress and Application of Electrostatic Atomization Minimum Quantity Lubrication[J]. Journal of Mechanical Engineering, 2023, 59(7): 110-138.

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静电雾化微量润滑研究进展与应用

Research Progress and Application of Electrostatic Atomization Minimum Quantity Lubrication

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