面向智能制造过程的刀具设计、制备与管控技术

doi:10.3901/JME.2023.19.429

机械工程学报 ›› 2023, Vol. 59 ›› Issue (19): 429-459.doi: 10.3901/JME.2023.19.429

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面向智能制造过程的刀具设计、制备与管控技术

丁明娜^1,2, 刘献礼¹, 岳彩旭¹, 范梦超¹, 顾浩¹

1. 哈尔滨理工大学先进制造智能化技术教育部重点实验室哈尔滨 150080;
2. 哈尔滨理工大学荣成学院威海 264300

收稿日期:2023-06-06 修回日期:2023-08-08 出版日期:2023-10-05 发布日期:2023-12-11
通讯作者: 刘献礼(通信作者),男,1961年出生,博士,教授,博士研究生导师。主要研究方向为先进切削刀具与工艺技术,数字化加工与智能制造技术。E-mail:xlliu@hrbust.edu.cn
作者简介:丁明娜,女,1990年出生,博士研究生,讲师。主要研究方向为刀具设计与智能制造技术。E-mail:dingmingna@hrbust.edu.cn
基金资助:
黑龙江省自然科学基金研究团队(TD2022E003)；国家自然科学基金国际(地区)合作与交流重点(51720105009)；国家重点研发计划(2019YFB1704800)资助项目。

Design, Manufacturing, Management and Control Technology of Cutting Tools for Intelligent Manufacturing Process

DING Mingna^1,2, LIU Xianli¹, YUE Caixu¹, FAN Mengchao¹, GU Hao¹

1. Key Laboratory of Advanced Manufacturing and Intelligent Technology of Ministry of Education, Harbin University of Science and Technology, Harbin 150080;
2. Rongcheng College, Harbin University of Science and Technology, Weihai 264300

Received:2023-06-06 Revised:2023-08-08 Online:2023-10-05 Published:2023-12-11

摘要/Abstract

摘要： 随着智能制造技术的迅猛发展，制造业正在逐步实现智能化生产，特别是对于异常复杂的切削加工过程，智能化的实现尤为重要。刀具作为切削过程中最活跃的要素，其性能与寿命对零件的加工精度和生产效率有直接影响。材料切削性能的多样性、加工系统动态变化的非线性以及生产节拍的多变性等问题给刀具设计、制备与管控技术带来了巨大的挑战，智能制造技术使面向需求的刀具精准高效设计、精确可靠制备与科学全面管控得以实现，有利于生产过程节能降耗与提质增效。本文提出了面向智能制造过程的刀具设计、制备与管控的相关技术架构，从面向智能制造的刀具设计方法、制备过程与管控技术三个方面梳理了国内外相关研究成果及应用案例，并对基于虚实映射与迭代优化的面向全生命周期的刀具设计、制备与管控技术进行了展望。刀具全生命周期的智能化必将助力制造产业升级和结构优化，促进生产方式智能变革。

关键词: 智能制造, 刀具设计, 刀具制备, 刀具管控, 数字孪生

Abstract: With the rapid development of Intelligent Manufacturing Technology, the manufacturing industry is gradually realizing intelligent production. Especially for the extremely complex cutting process, the intelligentization is of great significance. As the most active element during the cutting process, the performance and life of cutting tool have a direct influence on the machining accuracy and production efficiency of parts. The diversity of material machinability, the nonlinear dynamic change of machining system and the variability of production rhythm have brought great challenges to the tool design, manufacturing, management and control technology. The Intelligent Manufacturing Technology makes the precise and efficient design, accurate and reliable manufacturing, as well as, scientific and comprehensive control of the tool oriented to the demand can be realized, which is conducive to the energy saving, consumption reduction, quality and efficiency improvement in the production process. The relevant technical framework of tool design, manufacturing, management and control oriented to intelligent manufacturing process is proposed. The relevant research results and application cases at home and abroad are summarized from three aspects: tool design method, manufacturing process, as well as, management and control technology for intelligent manufacturing. The tool design, manufacturing, management and control technology for the whole life cycle based on virtual-real mapping and iterative optimization is prospected. The intellectualization of tool's whole life cycle will help the upgrading and structure optimization of manufacturing industry, and promote the intelligent transformation of production mode.

Key words: intelligent manufacturing, tool design, tool manufacturing, tool management and control, digital twin

中图分类号:

TG156

丁明娜, 刘献礼, 岳彩旭, 范梦超, 顾浩. 面向智能制造过程的刀具设计、制备与管控技术[J]. 机械工程学报, 2023, 59(19): 429-459.

DING Mingna, LIU Xianli, YUE Caixu, FAN Mengchao, GU Hao. Design, Manufacturing, Management and Control Technology of Cutting Tools for Intelligent Manufacturing Process[J]. Journal of Mechanical Engineering, 2023, 59(19): 429-459.

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面向智能制造过程的刀具设计、制备与管控技术

Design, Manufacturing, Management and Control Technology of Cutting Tools for Intelligent Manufacturing Process

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