• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2022, Vol. 58 ›› Issue (4): 48-54.doi: 10.3901/JME.2022.04.048

• 材料科学与工程 • 上一篇    下一篇

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双相不锈钢水下局部干法TIG焊接工艺

马兆炫1,2, 刘一搏1,2, 王建峰1,2, 孙清洁1,2   

  1. 1. 哈尔滨工业大学先进焊接与连接国家重点实验室 哈尔滨 150001;
    2. 哈尔滨工业大学(威海)山东省特种焊接技术重点实验室 威海 264209
  • 收稿日期:2021-08-30 修回日期:2021-10-13 出版日期:2022-02-20 发布日期:2022-04-30
  • 通讯作者: 孙清洁(通信作者),男,1980年出生,博士,教授,博士研究生导师。主要研究方向为焊接过程控制及高效焊接。E-mail:qjsun@hit.edu.cn
  • 作者简介:马兆炫,男,1997年出生。主要研究方向为超大电流TIG焊枪、水下局部干法焊接。E-mail:ayymzx10@163.com
  • 基金资助:
    国家重点研发计划(2016YFB0300602)、国家自然科学基金(U1960102)和山东省自然科学基金重点(ZR2020KE010)资助项目。

Underwater Local Dry TIG Welding of Duplex Stainless Steel

MA Zhaoxuan1,2, LIU Yibo1,2, WANG Jianfeng1,2, SUN Qingjie1,2   

  1. 1. State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001;
    2. Shandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology at Weihai, Weihai 264209
  • Received:2021-08-30 Revised:2021-10-13 Online:2022-02-20 Published:2022-04-30

摘要: 为改善水下焊接环境,提高焊缝质量,研究适合水下焊接的TIG焊枪及其焊接方法。研制一把双层气体保护的小型可移动气罩式水下TIG焊枪,对2507双相不锈钢进行焊接,研究焊接工艺参数对焊接质量的影响。结果表明,当内气流量10 L/min,外气流量5 L/min时,焊缝成形最好,焊缝深宽比最大;保证内、外气流量不变,增大焊接电流会降低熔池稳定性,但电流过大时,电弧受到内喷嘴和内保护气的约束作用,会使得焊缝熔深和深宽比增加;同时发现脉冲焊接在水下环境中可以增加电弧稳定性。对水下、陆上焊接接头对比分析发现,水的快速冷却作用会促使铁素体晶粒内析出的奥氏体形状由针状转变为粒状,奥氏体相的析出方式由晶界转为晶内,并且奥氏体析出相减小,晶粒细化。试验证实,此焊枪可以实现水下TIG的稳定焊接,通过选择合适的焊接参数,能获得与陆上环境性能相似的焊缝,对于水下焊接维修有着重要意义。

关键词: 水下局部干法焊接, TIG焊接, 焊缝成形, 双相不锈钢, 组织性能

Abstract: To improve the underwater welding environment and weld quality, a small portable underwater TIG welding torch with movable gas hood is developed. With the double gas shielded welding torch, the influence of welding parameters on weld quality of 2507 duplex stainless steel is studied. The results show that when the internal gas flow rate is 10 L/min and the external gas flow rate is 5 L/min, the weld formation is the best and the depth-width ratio is the largest. When the internal and external gas flow are kept constant, the stability of the molten pool is reduced with increasing welding current. But when the welding current is too high, the welding arc may be restrained by the inner nozzle and the protective gas, which increases the penetration depth and depth-width ratio. It is also found that pulsed welding can increase the arc stability under the water environment. The comparative analysis of the underwater and onshore weld joints shows that the rapid cooling of water is conducive to the change of austenite precipitated on ferrite from needle to granular-like and from grain boundary precipitation to intragranular precipitation. At the same time, the austenite precipitated phase is decreased and the grain is refined. The test proves that this welding torch can realize the stable welding of underwater TIG. By selecting the appropriate welding parameters, the weld with similar performance to onshore environment can be obtained, which is of great significance for underwater welding maintenance.

Key words: underwater local dry method, TIG welding, weld formation, duplex stainless steel, microstructure and mechanical properties

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