船舶分段多工位协同制造系统数学模型研究及应用

doi:10.3901/JME.2020.09.191

机械工程学报 ›› 2020, Vol. 56 ›› Issue (9): 191-198.doi: 10.3901/JME.2020.09.191

扫码分享

船舶分段多工位协同制造系统数学模型研究及应用

张倩^1,2, 单忠德^1,2, 吴乐^1,2, 王绍宗^1,2, 田媛^1,2

1. 北京机科国创轻量化科学研究院有限公司北京 100083;
2. 先进成形技术与装备国家重点实验室北京 100083

收稿日期:2019-09-24 修回日期:2019-12-26 出版日期:2020-05-05 发布日期:2020-05-29
通讯作者: 单忠德(通信作者),男,1970年出生,博士,研究员,博士研究生导师。主要研究方向为数字化机械装备与先进成形制造技术、智能制造技术与装备。E-mail:shanzd@cam.com.cn
作者简介:张倩,女,1981年出生,硕士,高级工程师。主要研究方向为装备自动化控制技术及自动化成组成线技术。E-mail:zhangqian82618@163.com
基金资助:
高技术船舶科研资助项目（MC-201618-Z01-03）。

Research and Application of Mathematical Model of Ship Sectional Multi-station Cooperative Manufacturing System

ZHANG Qian^1,2, SHAN Zhongde^1,2, WU Le^1,2, WANG Shaozong^1,2, TIAN Yuan^1,2

1. Advanced Manufacture Technology Center, China Academy of Machinery Science & Technology, Beijing 100083;
2. State Key Laboratory of Advanced Forming Technology and Equipment, Beijing 100083

Received:2019-09-24 Revised:2019-12-26 Online:2020-05-05 Published:2020-05-29

摘要/Abstract

摘要： 针对船舶分段制造生产过程中存在的生产计划柔性差、异常信息处理不及时、系统变化响应速度慢等问题，提出针对生产过程工位级的协同控制系统，通过开展协同模型分析，多工位间协同动态调整机制，构建多工位协同系统制造数学模型，采用案例对协同结果进行验证。通过应用多工位协同数学模型可有效提高生产计划精度和柔性，实现船舶制造车间互联互通，对提高船舶制造生产效率具有重要意义。

关键词: 互联互通, 多工位协同制造系统, 数学模型, 动态协同机制

Abstract: Aiming at the problems of poor flexibility of production planning, untimely processing of abnormal information and slow response to system changes in the production process of ship sectional manufacturing, a cooperative control system for the production process is proposed. Through the analysis of collaborative model, the dynamic adjustment mechanism of multi-station collaboration, the manufacturing mathematical model of multi-station collaborative system is built, and the collaborative results are verified by case listing. The application of multi-station collaborative mathematical model can effectively improve the accuracy and flexibility of production planning, realize the interconnection of shipbuilding workshops, and is of great significance to improve the production efficiency of shipbuilding.

Key words: interconnection, multi-station cooperative manufacturing system, mathematical model, dynamic collaboration mechanism

中图分类号:

U673

张倩, 单忠德, 吴乐, 王绍宗, 田媛. 船舶分段多工位协同制造系统数学模型研究及应用[J]. 机械工程学报, 2020, 56(9): 191-198.

ZHANG Qian, SHAN Zhongde, WU Le, WANG Shaozong, TIAN Yuan. Research and Application of Mathematical Model of Ship Sectional Multi-station Cooperative Manufacturing System[J]. Journal of Mechanical Engineering, 2020, 56(9): 191-198.

参考文献

[1] 邸立强,杨剑征,赵川. 国外数字化造船技术发展趋势研究[J]. 舰船科学技术, 2015, 37(7):1-4. DI Liqiang, YANG Jianzheng, ZHAO Chuan. Development of foreign digital shipbuilding technique[J]. Ship Science and Technology, 2015, 37(7):1-4.
[2] 兰宏凯,杨志,柳存根,等. 船舶平面分段流水线模糊调度系统开发[J]. 船舶工程, 2018, 40(11):18-22. LAN Hongkai, YANG Zhi, LIU Cungen, et al. Development of ship plane segmented line fuzzy scheduling system[J]. Ship Engineering, 2018, 40(11):18-22.
[3] HAMID S H, ZHANG Zhihai, OMID Z, et al. Trade-off between the costs and the fairness for a collaborative production planning problem in make-to-order manufacturing[J]. Computers & Industrial Engineering, 2018, 126:421-434.
[4] 谢志强,张晓欢,高一龙,等. 考虑串行工序紧密度的择时综合调度算法[J]. 机械工程学报, 2018, 54(6):191-202. XIE Zhiqiang, ZHANG Xiaohuan, GAO Yilong, et al. Time-selective integrated scheduling algorithm considering the compactness of serial processes[J]. Journal of Mechanical Engineering, 2018, 54(6):191-202.
[5] 苏翔,孙红霞. 基于MES的造船企业车间作业调度系统研究[J]. 造船技术, 2009(3):23-27. SU Xiang, SUN Hongxia. Research on job shop scheduling system of shipbuilding enterprise based on MES[J]. Marine Technology, 2009(3):23-27.
[6] 张光发,刘玉君,纪卓尚. 船舶分段建造计划仿真与优化[J]. 计算机集成制造系统, 2011, 17(12):2643-2651. ZHANG Guangfa, LIU Yujun, JI Zhuoshang. Simulation and optimization of ship block-building planning[J]. Computer Integrated Manufacturing Systems, 2011, 17(12):2643-2651.
[7] PAN Tianyi, ZHANG Zhihai, CAO Hui. Collaborative production planning with production time windows and order splitting in make-to-order manufacturing[J]. Computers & Industrial Engineering, 2014, 67.
[8] KAMENG N, WANG Zhenbo, FABRICE T N, et al. A combination of flow shop scheduling and the shortest path problem[J]. Journal of Combinatorial Optimization, 2015, 29(1):36-52.
[9] YU Yihao, WANG Yanhong. Design and implementation of a real-time Jobshop scheduling system[C]//2012 IEEE 19th International Conference on Industrial Engineering and Engineering Management(IE&EM 2012).
[10] CAPUTO G. Optimization of production plan through simulation techniques[J]. WSEAS Transactions on Information Science and Application, 2009(6):352-362.
[11] 王超,刘阶萍,常伟涛,等. 不确定条件下的作业车间生产调度综述[J]. 装备制造技术, 2011(4):144-148, 154. WANG Chao, LIU Jieping, CHANG Weitao, et al. Summary of production scheduling of the work workshop under uncertain conditions[J]. Equipment Manufacturing Technology, 2011(4):144-148, 154.
[12] 张蕾. 复杂作业模式下车间动态调度问题的研究[J]. 机械设计与制造工程, 2013, 42(3):41-44. ZHANG Lei. Study on the dynamic scheduling of the workshop in the complex working mode[J]. Mechanical Design and Manufacturing Engineering, 2013, 42(3):41-44.

[1]	李守忠, 管昀毅, 马冲, 赵剑龙, 赵宏哲. 上肢康复机器人被动变刚度驱动器建模与试验[J]. 机械工程学报, 2024, 60(3): 47-54.
[2]	李洪珠, 王泽明, 范茏茏. 磁集成变换器耦合电感电流纹波研究^*[J]. 电气工程学报, 2023, 18(2): 97-107.
[3]	董新洪, 孙鹏文, 张兰挺, 王宗涛. 风力机叶片铺层参数多目标优化设计[J]. 机械工程学报, 2022, 58(4): 165-173.
[4]	姚静, 宋英哲, 段怡曼, 张昊, 张建启, 王佩. 基于增材制造的Y形流道压力损失建模研究[J]. 机械工程学报, 2021, 57(24): 147-157.
[5]	竺志大, 王文军, 寇海江, 曾励, 戴敏, 张帆. 磁悬浮轴承多自由度转子系统的协同控制建模与仿真研究[J]. 机械工程学报, 2021, 57(17): 173-184.
[6]	雷政, 王启明, 甘恒谦, 朱明, 姜鹏. FAST液压促动器过滤系统[J]. 机械工程学报, 2020, 56(4): 218-223.
[7]	梁志强, 李世迪, 周天丰, 高鹏, 张东东, 王西彬. 等法向前角和等径向后角微细球头铣刀刃磨研究[J]. 机械工程学报, 2019, 55(5): 196-203.
[8]	郑大周,曾东,李广磊,陆瑞. 双馈型风力发电机组电气模型的建立与仿真研究 ^*[J]. 电气工程学报, 2019, 14(3): 81-89.
[9]	裴丽娜,孙东旭. 基于Matlab Simulink的风电变桨控制系统动态数学模型和仿真研究[J]. 电气工程学报, 2019, 14(2): 66-70.
[10]	刘福国, 周新刚, 姜波. 单根锅炉受热管泄漏过程建模[J]. 机械工程学报, 2018, 54(6): 182-190.
[11]	李山,李伟,吴标,张媛,周利兵,公多虎. 750kV变压器Π型接地环流分析与抑制研究[J]. 电气工程学报, 2018, 13(6): 36-41.
[12]	童华, 陈明旸, 祝效华. 一种新型井下排水采气泵的设计与仿真[J]. 机械工程学报, 2018, 54(20): 320-329.
[13]	原佳阳, 訚耀保, 陆亮, 方向, 郭生荣. 旋转直接驱动式电液压力伺服阀机理及特性分析[J]. 机械工程学报, 2018, 54(16): 186-194.
[14]	尤媛, 李洪波, 夏春雨, 孔宁, 张杰, 贾生晖. 冷轧毛化工作辊表面粗糙度衰减过程的试验与数学模型研究[J]. 机械工程学报, 2018, 54(12): 173-183.
[15]	孙凤, 韦伟, 金嘉琦, 金俊杰, 佟玲, 岡宏一. 永磁悬浮非接触回转驱动系统[J]. 机械工程学报, 2017, 53(20): 192-201.

船舶分段多工位协同制造系统数学模型研究及应用

Research and Application of Mathematical Model of Ship Sectional Multi-station Cooperative Manufacturing System

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价