流固耦合作用下可倾轴承瓦块颤振失稳研究

doi:10.3901/JME.2020.09.118

机械工程学报 ›› 2020, Vol. 56 ›› Issue (9): 118-124.doi: 10.3901/JME.2020.09.118

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流固耦合作用下可倾轴承瓦块颤振失稳研究

赖勇能¹, 李庆峰², 仇健海², 杨建刚¹

1. 东南大学火电机组振动国家工程研究中心南京 210096;
2. 中国舰船研究设计中心上海 201108

收稿日期:2019-05-30 修回日期:2020-01-08 出版日期:2020-05-05 发布日期:2020-05-29
通讯作者: 杨建刚(通信作者),男,1970年出生,博士,教授,博士研究生导师。主要研究方向为旋转机械故障诊断及处理。E-mail:jgyang@seu.edu.cn
作者简介:赖勇能,男,1995年出生。主要研究方向为转子动力学及轴承系统润滑。E-mail:laiyongneng@126.com
基金资助:
国家自然科学基金资助项目（51575105）。

Research on the Flutter Instability Vibration of Tilting Pad Journal Bearing Considering Fluid-structure Interaction

LAI Yongneng¹, LI Qingfeng², QIU Jianhai², YANG Jiangang¹

1. National Engineering Research Center of Turbo Generator Vibration, Southeast University, Nanjing 210096;
2. Shanghai Division, China Ship Development and Design Center, Shanghai 201108

Received:2019-05-30 Revised:2020-01-08 Online:2020-05-05 Published:2020-05-29

摘要/Abstract

摘要： 以某试验台可倾轴承为对象，考虑瓦块与轴颈之间的运动耦合关系，建立可倾轴承油膜-瓦块流固耦合动力学模型。采用Newmark-β法求解可倾瓦块动态响应，得到升速过程中瓦块摆角及位移的波形、频谱。研究发现，在一定条件下，可倾轴承上瓦块会失去稳定位置，绕其支点作摆动及径向移动，导致瓦块颤振。随着转速升高，颤振幅度增大，一定转速后出现频率锁定现象，增加预载荷可以抑制瓦块颤振。计算和试验观测到的瓦块颤振特征相似。针对某台660 MW机组发生的不稳定振动故障进行了分析，发现颤振导致瓦背制动弹簧断裂，加剧了瓦块颤振，引发大幅振动，进而导致进油边乌金损坏、柱销及柱销孔磨损。通过增加预载荷及更换弹簧，解决了该机组不稳定振动问题。

关键词: 可倾轴承, 流固耦合, 颤振失稳, 预载荷

Abstract: Taking a tilting pad journal bearing of a test-bed as the research object, a dynamic model considering the coupling motion between pad and journal is established. The tilting pad response is solved by Newmark-β method. The waveform and frequency spectrum of pad swing angle and displacement during start up process are obtained. Results show that flutter caused by swing angle and displacement of pad will occur on certain conditions. The flutter amplitude increases as the rotation speed is increased. Frequency locking phenomenon occurs after a certain speed. The flutter instability can be controlled by increasing pad preload. The theoretical calculation results are consistent with the experiment results. Through the unstable vibration fault analysis of a 660 MW turbogenerator unit, it is found that flutter caused the breakage of the spring on the back of the pad. The broken spring aggravates the flutter of the pad and causes the large vibration. It results in the damage of babbit on oil inlet edge, eccentric abrasion of pins and pin holes. The problem can be solved by increasing pad preload and replacing the broken spring.

Key words: tilting pad journal bearing, fluid-structure interaction, flutter instability, preload

中图分类号:

TG156

赖勇能, 李庆峰, 仇健海, 杨建刚. 流固耦合作用下可倾轴承瓦块颤振失稳研究[J]. 机械工程学报, 2020, 56(9): 118-124.

LAI Yongneng, LI Qingfeng, QIU Jianhai, YANG Jiangang. Research on the Flutter Instability Vibration of Tilting Pad Journal Bearing Considering Fluid-structure Interaction[J]. Journal of Mechanical Engineering, 2020, 56(9): 118-124.

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流固耦合作用下可倾轴承瓦块颤振失稳研究

Research on the Flutter Instability Vibration of Tilting Pad Journal Bearing Considering Fluid-structure Interaction

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