• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2017, Vol. 53 ›› Issue (13): 136-142.doi: 10.3901/JME.2017.13.136

• 数字化设计与制造 • 上一篇    下一篇

扫码分享

基于非局部摩擦理论的颗粒介质传力特性研究

曹秒艳1, 左苗苗1, 王鹏1, 赵长财2, 董国疆3   

  1. 1. 燕山大学国家冷轧板带装备及工艺工程技术研究中心 秦皇岛 066004;
    2. 先进锻压成形技术与科学教育部重点实验室(燕山大学) 秦皇岛 066004;
    3. 燕山大学车辆与能源学院 秦皇岛 066004
  • 出版日期:2017-07-05 发布日期:2017-07-05
  • 作者简介:

    曹秒艳,男,1978出生,博士,副教授。主要研究方向为颗粒物质力学,金属板、管材特种成形工艺及其理论。

    E-mail:jacmy@ysu.edu.cn;

    赵长财(通信作者),男,1964出生,教授,博士研究生导师。主要研究方向为金属板、管材特种成形工艺及其理论。

    E-mail:zhao1964@ysu.edu.cn。

  • 基金资助:
    * 国家自然科学基金(51305385, 51305386)和河北省高等学校科学技术研究青年基金(QN20131080)资助项目; 20160618收到初稿,20161109收到修改稿;

Research on Pressure-transfer Characteristics in the Solid Granule Medium Forming Based on the Nonlocal Friction Theory

CAO Miaoyan1, ZUO Miaomiao1, WANG Peng1, ZHAO Changcai2, DONG Guojiang3   

  1. 1. National Engieering Research Center for Equipment and Technology of Cold Strip Rolling, Yanshan University, Qinhuangdao 066004
    , 2. Key Laboratory of Advanced Forging & Stamping Technology and Science (Yanshan University),;Ministry of Education of China, Qinhuangdao 066004
    , 3.College of Vehicles and Energy, Yanshan University, Qinhuangdao 066004
  • Online:2017-07-05 Published:2017-07-05

摘要:

散体颗粒介质兼有固体和液体的形态而又表现出不同于二者的诸多奇异性质,固体颗粒介质成形工艺正是利用这种特性将固体颗粒作为传力介质成功应用于金属板管材成形中并取得良好效果。为了探讨颗粒介质在固体颗粒介质成形工艺中的传压规律,并研究散体颗粒介质在承受压力条件下的传力特性,实现对成形中金属管板材内表面压力分布的准确控制从而有效提高金属管板材成形性能,通过设计固体颗粒介质的单轴压缩试验,得到颗粒介质侧压分布规律,在此基础上,结合非局部摩擦理论建立精确的颗粒介质传压力学模型,得到基于非局部摩擦理论的颗粒介质传压规律,并推导出其轴向传力压力函数表达式。研究结果表明:侧压力与传力距离按照二次函数的规律分布,并随着传力距离增加而下降;颗粒介质轴向传递压力随传力距离增加而逐渐衰减,并且考虑非局部摩擦所得到的理论值较局部摩擦更能接近试验值,而非局部作用接触面半径对结果影响较小。

关键词: 侧压力, 传力特性, 固体颗粒介质, 非局部摩擦

Abstract:

As a discrete material, the granules medium shows some characteristics same with solid and liquid, other than that, it also has some unique characteristics. Just for that, the solid granule medium forming(SGMF) technology applies the solid granules as force-transmitting medium in the tube and sheet metal forming and has made some progresses. To improve the formability of tube and sheet metal, it is very important to give a control of the pressure distribution in inner surface, the force-transmitting characteristics of granules medium under high temperature is first studied. With a self-design uniaxial compression of solid granule medium, the distribution law of lateral pressures has been gained, and in combination with the nonlocal friction theory, an accurate force-transmitting model of granules medium has been built. Under this model, not only the force-transmitting law of granules medium based on nonlocal friction theory can be got but also the functional expression of axial transfer pressure can be deduced. The research result shows that: the lateral pressures of granules medium decreases regularly with the increase of force-transmitting distance, and they present a quadratic function relation. Also the axial transfer pressure of granules medium gradually decays with the increase of force-transmitting distance, and the theoretical value which has been got by considering non-local friction is closer to the experimental one than that has been got by local friction, while the radius of non-local friction area has less influence on the result.

Key words: lateral pressures, pressure-transfer characteristic, solid granule medium, nonlocal friction