永磁涡流耦合传动特性研究

doi:10.3901/JME.2016.08.023

机械工程学报 ›› 2016, Vol. 52 ›› Issue (8): 23-28.doi: 10.3901/JME.2016.08.023

扫码分享

永磁涡流耦合传动特性研究

何富君¹, 仲于海^{1, 2}, 张瑞杰¹, 宋雪梅¹

1. 东北石油大学机械科学与工程学院大庆 163318;
2. 西北工业大学机电学院西安 710072

出版日期:2016-04-15 发布日期:2016-04-15
作者简介:何富君(通信作者),男,1970年出生,博士,硕士研究生导师。主要研究方向为爬行机器人和永磁驱动技术。E-mail：hefumail@126.com;仲于海,男,1989年出生,博士研究生。主要研究方向为仿生机器人和永磁驱动技术。E-mail：yuhaizhong523@mail.nwpu.edu.cn
基金资助:
国家自然科学基金(51475373)、国家“十二五”科技支撑计划(2012BAH28F03)和黑龙江省科技攻关(GZ11A408)资助项目

Research on Characteristics of Permanent Magnet Eddy-current Coupling Drive

HE Fujun¹, ZHONG Yuhai^{1, 2}, ZHANG Ruijie¹, SONG Xuemei¹

1. Department of Mechanical Science and Engineering, Northeastern University of Petroleum, Daqing 163318;
2. School of Mechanical Engineering, Northwestern Polytechnical University, Xi’an 710072)

Online:2016-04-15 Published:2016-04-15

摘要/Abstract

摘要： 永磁涡流耦合传动技术采用非接触传动方式,能实现较软的传动特性,应用在一些特殊场合有非常好的效果。永磁涡流耦合器采用永磁涡流耦合传动技术,具有节能、过载保护、允许较大的对中误差、结构简单、使用寿命长等优点。为实现永磁涡流耦合传动特性研究,针对油田应用设计永磁涡流耦合器。对耦合驱动原理进行理论分析,建立永磁涡流耦合的数学模型;利用Ansoft仿真软件建立三维有限元模型,对耦合器的传动特性进行仿真研究,得到传递转矩与间隙、转速差之间的对应关系,随着间隙的减小,转速差的增大,耦合器传递转矩增加;建立耦合器传动试验平台,对样机进行试验研究,验证有限元仿真可以作为耦合器传动特性的研究方法,同时从试验结果曲线上确定耦合器合理的工作区间,在此工作区间内,耦合器具有高效率和较高的启动转矩,能够缓冲负载波动,传动性能良好。

关键词: 耦合器, 试验研究, 永磁涡流, 有限元

Abstract: The technology of permanent magnet eddy-current coupling drive can achieve softer transmission characteristics by using non-contact transmission mode. There is a very good effect in some special occasions. Permanent magnet eddy-current coupling has the advantages of energy-saving, overload protection, allowing the larger misalignment, simple structure, long service life and so on by using technology of permanent magnet eddy-current coupling drive. The permanent magnet eddy-current coupling of application in the oil field is designed for researching on the characteristics of permanent magnet eddy-current coupling drive. Mathematical model of permanent magnet eddy-current coupling is established by analyzing the theory of the coupling drive. Transmission characteristics of the coupler is simulated by establishing three dimensional finite element model using simulation software Ansoft. The relationship among torque, space and rotation difference is got. Coupling torque increases with the decrease of the gap or the increase of rotation difference. Experimental study on the prototype is done by establishing the coupler drive experimental platform. It verifies that finite element simulation is a research method of transmission characteristics of coupler. And the reasonable work area of coupler can be determined from the experimental result’s curve. Within the working area, the coupler has high efficiency, high starting torque and can buffer the load fluctuation, and shows good driving performance.

Key words: coupler, experimental research, finite element, permanent magnetic eddy-current

中图分类号:

TH113

何富君, 仲于海, 张瑞杰, 宋雪梅. 永磁涡流耦合传动特性研究[J]. 机械工程学报, 2016, 52(8): 23-28.

HE Fujun, ZHONG Yuhai, ZHANG Ruijie, SONG Xuemei. Research on Characteristics of Permanent Magnet Eddy-current Coupling Drive[J]. Journal of Mechanical Engineering, 2016, 52(8): 23-28.

参考文献

[1] LEQUESNE B, LIU Buyun, THOMAS W. Eddy-current machines with permanent magnets and solid rotors [J]. IEEE Transactions on Industry Applications, 1997, 33(5)：451-457.
[2] EDWARDS J D, JAYAWANT B V, DAWSON W R C, et al. Permanent magnet linear eddy-current brake with a non-magnetic reaction plate[J]. IEEE Proc-Elector Power Apprl, 1999, 146(6)：627-631.
[3] HOFMANN M, WERLE T, PFEIFFER R, et al. 2D and 3D numerical field computation of eddy-current brakes for traction [J]. IEEE Transactions on Magnetics, 2000, 36(4)：1758-1763.
[4] 王玉良, 王新昱. 永磁联轴器传动力矩的一种新算法[J]. 机械传动, 2004, 28(3)：16-17.
WANG Yuliang, WANG Xinyu. A new calculation on the transmission torque of magnetic couplings[J]. Journal of Mechanical Transmission, 2004, 28(3)：16-17.
[5] GAY S, EHSANI M. Analysis and experimental testing of a permanent magnet eddy-current brake[C] //IEEE Vehicle Power and Propulsion Conference. Chicago, 2005：756-765.
[6] 赵韩, 王勇,田杰. 磁力机械研究综述[J]. 机械工程学报, 2003, 39(12)：31-36.
ZHAO Han, WANG Yong, TIAN Jie. Review of study on magnet machine and mechanism[J]. Chinese Journal of Mechanical Engineering, 2003, 39(12)：31-36.
[7] 彭科容. 永磁磁力耦合器结构与特性研究[D]. 哈尔滨：哈尔滨工业大学, 2008.
PENG Kerong. Research on the structure and characteristics of permanent magnetic coupling[D]. Harbin：Harbin Institute of Technology, 2008.
[8] 刘虎, 房建成. 新型永磁偏置轴向磁轴承的磁力特性[J]. 机械工程学报, 2010, 46(8)：167-174.
LIU Hu, FANG Jiancheng. Magnetic force characteristics of a novel permanent magnet biased axial magnetic bearing[J]. Journal of Mechanical Engineering, 2010, 46(8)：167-174.
[9] 何富君,仲于海,张子华,等. 抽油机永磁耦合驱动研究[J]. 石油机械, 2014, 42(10)：60-64.
HE Fujun, ZHONG Yuhai, ZHANG Zihua, et al. Research on permanent magnet coupling driving for pumping unit[J]. China Petroleum Machinery, 2014, 42(10)：60-64.
[10] 杨超君,管春松,丁磊,等. 盘式异步磁力联轴器传动特性[J]. 机械工程学报, 2014, 50(1)：76-84.
YANG Chaojun, GUANG Chunsong, DING Lei, et al. Transmission characteristics of axial asynchronous permanent magnet couplings[J]. Journal of Mechanical Engineering, 2014, 50(1)：76-84.
[11] 张泽东. 永磁磁力耦合器设计及关键技术研究[D]. 沈阳：沈阳工业大学,2012.
ZHANG Zedong. Design and key technology research of permanent magnet coupling[D]. Shenyang：Shenyang University of Technology,2012
[12] 仲于海. 抽油机用永磁磁力耦合器特性研究[D]. 大庆：东北石油大学,2014.
ZHONG Yuhai. Study on the character of permanent magnetic coupler applied to pumping unit[D]. Daqing：Northeastern University of Petroleum,2014.
[13] 孔繁余, 陈刚,曹卫东,等. 磁力泵磁性联轴器的磁场数值计算[J]. 机械工程学报, 2006, 42(11)：213-218.
KONG Fanyu. CHEN Gang, CAO Weidong, et al. Numerical calculation of magnetic filed in magnetic couplings of magnetic pump[J]. Chinese Journal of Mechanical Engineering, 2006, 42(11)：213-218.
[14] 李桃,林鹤云,黄允凯,等. 基于三维涡流场分析的永磁涡流联轴器特性[J].东南大学学报, 2010,40(2)：301-305.
LI Tao, LIN Heyun, HUANG Yunkai, et al. Characteristics study of permanent magnet eddy-current coupling based on 3D moving eddy-current field analysis[J]. Journal of Southeast University, 2010,40(2)：301-305.
[15] 孔立军,张涛,赵兵. 永磁磁轴承数学模型的研究[J].机械工程学报, 2005, 41(4)：69-74.
KONG Lijun, ZHANG Tao, ZHAO Bing. Study of mathematical model of permanent magnet bearings[J]. Chinese Journal of Mechanical Engineering, 2005, 41(4)：69-74.
[16] 何富君, 仲于海,常忠伟,等. 抽油机用永磁磁力耦合器试验研究[J]. 石油矿场机械, 2014, 43(11)：61-65.
HE Fujun, ZHONG Yuhai, CHANG Zhongwei, et al. Research of permanent magnetic coupler on oil pumping machine[J]. Oil Field Equipment, 2014, 43(11)：61-65.

永磁涡流耦合传动特性研究

Research on Characteristics of Permanent Magnet Eddy-current Coupling Drive

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价

[1]	吴杰, 党嘉强, 李宇罡, 陈东, 安庆龙, 王浩伟, 陈明. 应力超声滚压表面强化机理和抗疲劳性能研究[J]. 机械工程学报, 2024, 60(9): 127-136.
[2]	蒋飞, 赵升吨, 范淑琴, 王可心, 陈超. 剥肋滚压复合工艺及其设备研究[J]. 机械工程学报, 2024, 60(8): 132-142.
[3]	赵承伟, 张文豪, 龚天诚, 张逸云, 王长涛, 罗先刚. 平面光学元件超平整吸附装载的优化设计与分析[J]. 机械工程学报, 2024, 60(5): 241-248.
[4]	曾少昔, 赵春田, 李红梅. 铁磁材料漏磁信号对拉伸应力的响应研究[J]. 机械工程学报, 2024, 60(20): 68-76.
[5]	汪群生, 曾京, 魏来, 蒋雪松, 陈绍强. 有轨电车车体垂向异常振动特性及成因分析[J]. 机械工程学报, 2024, 60(20): 208-216.
[6]	赵欣, 黄金杰. 基于RSM-RVEA的FDM增材制造工艺参数优化方法[J]. 机械工程学报, 2024, 60(19): 277-297.
[7]	姚丹, 张捷, 王瑞乾, 肖新标. 阻尼处理对铝型材结构隔声特性的影响分析[J]. 机械工程学报, 2024, 60(18): 299-309.
[8]	李怡然, 尧军平, 梁超群, 肖鹏, 陈国鑫, 李步炜. 基于三维微观结构的SiC/AZ91D复合材料单轴拉伸过程中裂纹萌生扩展机制[J]. 机械工程学报, 2024, 60(16): 160-170.
[9]	周剑, 徐宏坤, 刘焜. 基于微观孔隙演变的Ti-6Al-4V粉末高速压制致密化机理研究[J]. 机械工程学报, 2024, 60(16): 180-189.
[10]	赵宇辉, 赵吉宾, 李明玥, 何振丰, 王志国, 贺晨. 激光熔化沉积TC4钛合金电涡流检测仿真及亚表面缺陷检测[J]. 机械工程学报, 2024, 60(14): 34-41.
[11]	尚建勤, 田硕, 盖鹏涛, 陈福龙, 曾元松. 带筋整体壁板拉弯预应力喷丸成形技术及其应用[J]. 机械工程学报, 2024, 60(14): 97-108.
[12]	赵雷, 武言, 徐连勇, 韩永典, 熊昱. 纳入拘束效应的焊接接头蠕变裂纹扩展速率预测方法[J]. 机械工程学报, 2024, 60(14): 126-138.
[13]	赵妍, 李射, 崔向阳. 基于新型三角形壳元和多重动态自适应方法的薄板冲压成形分析[J]. 机械工程学报, 2024, 60(14): 153-165.
[14]	邓智铭, 黄土地, 黄洪钟, 尉询楷, 王浩. 变工况条件下角接触球轴承疲劳剥落故障演化加速试验载荷谱研究[J]. 机械工程学报, 2024, 60(13): 193-204.
[15]	冯明祥, 蒋庆磊, 王旭艳. 零应力温度和模型简化对CCGA器件寿命评估的影响[J]. 机械工程学报, 2024, 60(12): 268-276.