• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2015, Vol. 51 ›› Issue (23): 175-181.doi: 10.3901/JME.2015.23.175

• 数字化设计与制造 • 上一篇    下一篇

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丝杠系预拉伸力的综合分析计算和探讨

张政泼1,2,  胡义华3,  王湘4   

  1. 1. 桂林广陆数字测控股份有限公司  桂林  541004;
    2. 广西科技大学鹿山学院  柳州  545616;
    3. 广西科技大学工程训练中心  柳州  545006;
    4. 广西大学机械工程学院  南宁  530004
  • 收稿日期:2014-12-18 修回日期:2015-05-13 出版日期:2015-12-05 发布日期:2015-12-05
  • 作者简介:张政泼,男,1962年出生,教授级高级工程师,硕士研究生导师。主要研究方向为数控机床和自动化装备结构技术研究及其产品设计、研制,多次获得省级科技进步一等奖、二等奖、三等奖。 E-mail:zzp1130@126.com
  • 基金资助:
    广西科学研究与技术开发(桂科攻1598008-26)资助项目

Comprehensive Analysis and Calculation Discuss about Preload Stretching Force of Screw System

ZHANG Zhengpo1,2,   HU Yihua3,  WANG Xiang4   

  1. 1. Guilin Guanglu Measuring Instrument Co., Ltd., Guilin 541004;
    2. Lushan College, Guangxi University of Science and Technology, Liuzhou 545616;
    3. Engineering Training Center, Guangxi University of Science and Technology, Liuzhou 545006;
    4. College of Mechanical Engineering, Guangxi University, Nanning 530004
  • Received:2014-12-18 Revised:2015-05-13 Online:2015-12-05 Published:2015-12-05

摘要: 丝杠传动系统是数控机床的关键部分之一,针对单推-单推和双推-单推支承型式丝杠传动系统的预拉伸力计算和确定问题,通过分析认证,指出现行的结论存在以下不足和缺陷:在只考虑轴向负载因素时确定的预拉伸力在一般情况下过大;以及没有给出综合考虑最大轴向负载和热伸长变形两种主要因素时的预拉伸力计算和确定方法,或只按照热变形补偿方式而计算和确定预拉伸力,所得出的计算结果和结论具有局限性、不合理性和不完整性。为克服这些不足和缺陷,综合考虑上述两种主要影响因素,对双端固定丝杠系的受力和变形进行了分析,引入一个新的技术参量——临界预拉伸力,推导出丝杠系的综合临界预拉伸力方程及其解法;并考虑轴承最小载荷要求,同时根据实际应用状况进行系数修正,给出了最终预拉伸力的表达式,讨论了修正系数的选择原则和方法,使预拉伸力的计算和确定方法明确、合理、符合实际。对计算方法进行试验验证,显示了其合理性。

关键词: 计算, 丝杠系统, 预拉伸力

Abstract: Screw drive system is one of key parts of CNC machine tools, aiming at two bearing types of screw drive system as following: The first type that the screw system is bearing on one direction in both end, the second type that the screw system is bearing on one direction in one end and two direction in another end, through the analysis and authentication, it is pointed out that there are some shortcomings and defects in current conclusion as following about calculation and determination of preload stretching force of screw system: the preload stretching force be only taken into account in axial force is too large in general, and it is not given the calculation and confirmation methods considering overall the major factors of axial force and thermal deformation, or only take into account thermal deformation as calculate preload stretching force, so that the results is limited, unreasonable, imperfect. For overcoming these shortcomings and defects mentioned above, considering overall two main influenced factors mentioned above, the stress and deformation of screw system fixed both end are analyzed, a new technology parameter—critical preload stretching force is led-in, the equations and the solving method about comprehensive critical preload stretching force are inferred; the minimum load about bearing is taken into account, and the revise ratio are put in through taking into account practice conditions further, the representation about finally preload stretching force is produced; the selected principles and reasons about the revise ratio are discussed as well, so that the methods of calculation and confirmation about preload stretching force are clear, reasonable, corresponding to reality. The rationality of calculation method of preload stretching force is verified by experiment also.

Key words: calculation, preload stretching force, screw system