• CN:11-2187/TH
  • ISSN:0577-6686

›› 2014, Vol. 50 ›› Issue (15): 73-81.

• 论文 • 上一篇    下一篇

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高速滚动轴承-转子系统时变轴承刚度及振动响应分析

曹宏瑞;李亚敏;何正嘉;朱永生   

  1. 西安交通大学机械制造系统工程国家重点实验室;西安交通大学现代设计及转子轴承系统教育部实验室
  • 发布日期:2014-08-05

Time Varying Bearing Stiffness and Vibration Response Analysis of High Speed Rolling Bearing-rotor Systems

CAO Hongrui;LI Yamin;HE Zhengjia;ZHU Yongsheng   

  1. State Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University; Key Laboratory of Education Ministry for Modern Design and Rotor-bearing System, Xi’an Jiaotong University
  • Published:2014-08-05

摘要: 高速滚动轴承广泛应用于机床主轴、航空发动机等转子系统中。在复杂运行工况下,滚动轴承的刚度表现出强烈的时变特性和非线性特性,往往是系统非线性的主要根源。考虑离心力、陀螺力矩、轴承内圈离心膨胀和热变形等因素,建立高速滚动轴承力学模型,计算轴承的时变刚度。将滚动轴承非线性模型与转子有限元模型集成,建立滚动轴承-转子耦合系统动力学模型。以FAG角接触球轴承(HCB7012E)为例,分别计算静载荷作用下的内外圈轴向、径向相对位移,并与舍弗勒轴承分析软件BearinX®的计算结果进行比较,验证了模型对静态位移仿真的精度。在不同轴承预紧状态下,仿真滚动轴承-转子系统在不平衡激励下的振动响应,并与试验结果比较,验证了模型仿真系统动态响应的精度。利用一个背对背安装的角接触球轴承-转子系统,研究在静载荷、不平衡载荷激励作用下滚动轴承刚度的变化规律,并计算时变轴承刚度作用下转子的时域振动响应及频域特征,为高速滚动轴承-转子系统设计、动力学分析与故障诊断提供依据。

关键词: 滚动轴承;时变刚度;非线性;振动响应;轴承-转子耦合系统

Abstract: High speed rolling bearings are widely used in the machine tool spindle, aircraft engines and any other systems. Under the complex operating conditions, bearing stiffness shows the characters of strong nonlinearity and time variation, which are often the primary sources of nonlinearity of system. With the consideration of the centrifugal force, gyroscopic moment, inner ring centrifugal expansion and thermal deformation, a high speed rolling bearing nonlinear model is proposed, which can be used to calculate the stiffness matrix. Rotor-bearing coupling finite element model is obtained by assembling rolling bearing nonlinear model and rotor finite element model. Take FAG bearing (HCB7012E) for example, axial and radial relative displacements of inner ring and outer ring are calculated under the condition of static loads, respectively. The calculated results are compared with the results of FAG’s online tool (BearinX®) to validate the model. Moreover, vibration responses due to unbalanced excitation of the bearing-rotor system are simulated and compared with experiments under different bearing preloads. The variations of bearing stiffness under static and dynamic loads are studied with a back-to-back angular contact ball bearing-rotor system, meanwhile, the time vibration response caused by time varying stiffness and its frequency features are calculated, which provide guidance for the design of high speed rolling bearing- rotor system, dynamic analysis and fault diagnosis.

Key words: rolling bearing;time varying stiffness;nonlinearity;vibration response;bearing-rotor coupling system

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