• CN:11-2187/TH
  • ISSN:0577-6686

›› 2014, Vol. 50 ›› Issue (14): 204-212.

• 论文 • 上一篇    

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轴向柱塞式电液泵能量转化效率研究

付永领;李祝锋;祁晓野;范殿梁   

  1. 北京航空航天大学机械工程及自动化学院;北京航空航天大学自动化科学与电气工程学院
  • 发布日期:2014-07-20

Research on the Energy Conversion Efficiency of Axial Piston Electro-hydraulic Pump

FU Yongling; LI Zhufeng; QI Xiaoye; FAN Dianliang   

  1. School of Mechanical Engineering and Automation, Beihang University; School of Automation Science and Electrical Engineering, Beihang University
  • Published:2014-07-20

摘要: 电液泵是一种将电动机与液压泵共转子、共壳体进行高度融合的新型液压动力单元,与传统通过联轴器联结的电动 机-泵组相比,具有结构紧凑、功率重量比大等优点。作为新型高集成液压源,电液泵的能量转化效率是业内关注的一个重要指标。介绍轴向柱塞式电液泵的结构与工作过程,分析轴向柱塞式电液泵的电磁、机械、容积各部分损耗,建立相应各部分效率与总效率的计算模型,在此基础上给出轴向柱塞式电液泵定子与转子间油隙损耗、各部分效率以及总效率随转速、压力、温度变化的曲线,分析电液泵的油隙损耗对电液泵效率的影响以及电液泵能量转化效率的特点。理论计算与试验结果的对比验证表明,计算模型是准确的。计算结果表明,研究的这种轴向柱塞式电液泵在油温50 ℃、转速4 500 r/min、压力28 MPa时的油隙损耗为1.85%,低于电动机-泵组中电动机的风扇与机械损耗;其总效率为81.2%,高于电动机-泵组的总效率。

关键词: 电液泵;轴向柱塞式电液泵;轴向柱塞泵;电动机;效率;油隙损耗

Abstract: Electro-hydraulic pump(EHP) is a new type of hydraulic power unit. It highly fuses the electric motor and hydraulic pump which share the same rotor and housing, and has such advantages as more compact structure, higher power-to-weight ratio, etc. The energy conversion efficiency of EHP is an important indicator of the great concern to the industry. An axial piston EHP is introduced; the losses of electromagnetic, mechanical and volumetric are analyzed; the corresponding partial efficiencies and overall efficiency calculation models of EHP are established; the oil gap loss, the partial efficiencies as well as overall efficiency of EHP varying with speed, pressure and temperature are respectively presented, and further influences by the oil gap loss and the efficiency characteristics of EHP are analyzed. With the contrast between theoretical calculation model and experimental results, an accurate calculation model is available. The calculation depicts that, at 50 ℃ with the speed of 4000 r/min and the pressure of 28 MPa, the oil gap loss of EHP is 1.85%, which is much lower than the van and mechanical losses of motors in traditional motor-pump sets, and the overall energy conversion efficiency of the axial piston EHP is 81.2%, which is higher than motor-pump sets.

Key words: electro-hydraulic pump;axial piston electro-hydraulic pump(EHP);axial piston pump;electric motor;efficiency;oil gap loss

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