• CN:11-2187/TH
  • ISSN:0577-6686

›› 2012, Vol. 48 ›› Issue (10): 82-89.

• 论文 • 上一篇    下一篇

大型模锻液压机平衡系统原理及其理论研究

赵长财;杨盛福;刘培培;董国疆;曹秒艳;郝海滨   

  1. 燕山大学机械工程学院;燕山大学车辆与能源学院
  • 发布日期:2012-05-20

Principle and Theoretical Analysis of the Balancing System for Large Die Forging Hydraulic Press

ZHAO Changcai;YANG Shengfu;LIU Peipei;DONG Guojiang;CAO Miaoyan;HAO Haibin   

  1. College of Mechanical Engineering, Yanshan University College of Vehicles and Energy, Yanshan University
  • Published:2012-05-20

摘要: 滑块平衡系统是大型模锻液压机关键部件,其作用是避免滑块在工作状态下产生倾斜,从而保证上下模具准确压合,确保工件质量,对滑块运行精度及产品质量的保证具有决定性作用。液压机工作过程中,偏心力矩是未知的,如何由实测的滑块四角位移差值确定所需的平衡力,成为一个关键技术与理论难题。为此,提出力偶调平、位置控制平衡系统的新概念及其工作原理,即在滑块四角布置四组柱塞平衡缸,并由高精度位移传感器对滑块四角行程进行实时监测,以控制相应缸组加压与泄压。建立了其参数化力学模型,推导出滑块四角位移差值与所需平衡力之间的函数关系式,并绘制出相关曲线,可以在已知滑块四角位移差值的条件下,为实际加工过程中平衡力的控制提供理论依据,也可为同类型液压机滑块同步平衡系统的设计提供理论参考。

关键词: 模锻, 平衡力, 平衡系统, 液压机

Abstract: Balancing system of the gliding block is key component to the large die forging hydraulic press, which provides the rectification moment on the eccentric load working condition to ensure the position precision of the gliding block and the product quality. During the working process of the hydraulic press, the eccentric moment is unknown, then how to determine the required rectification moment through the measured displacement differences of the 4 corners of the gliding block becomes a key technical and theoretical puzzle. Therefore, the concept and operating principle of the moment leveling and position control balancing system has been put forward, that is, arrange four pairs of balance cylinders in four corners of the gliding block, and monitor the four corners displacement by high-precision displacement sensor in real-time, to increase or reduce the hydraulic pressure of corresponding pair of cylinders. the parameterized mechanical model of the gliding block has been constructed, and the analytic functions between the displacement differences of the four corners of the gliding block and the required rectification force have been theoretically deduced, the corresponding curves have also been drawn, which can provide theoretical reference not only for the rectification force control during the actual working process, but also for the design work of same type of hydraulic balancing systems.

Key words: Balancing force, Balancing system, Die forging, Hydraulic press

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