• CN:11-2187/TH
  • ISSN:0577-6686

›› 2011, Vol. 47 ›› Issue (22): 25-30.

• 论文 • 上一篇    下一篇

扫码分享

钽对激光熔覆镍基涂层的裂纹敏感性及力学性能的影响

余廷;邓琦林;董刚;杨建国;张伟   

  1. 上海交通大学机械与动力学院;南昌大学机电工程学院;同济大学材料科学与工程学院;上海市激光技术研究所
  • 发布日期:2011-11-20

Influence of Ta on Crack Susceptibility and Mechanical Properties of Laser Clad Ni-based Coating

YU Ting;DENG Qilin;DONG Gang;YANG Jianguo;ZHANG Wei   

  1. School of Mechanical Engineering, Shanghai Jiao Tong University School of Mechatronics Engineering, Nanchang University School of Materials Science and Engineering, Tongji University Shanghai Institute of Lazer Technology
  • Published:2011-11-20

摘要: 研究钽(Ta)元素对激光熔覆Ni60镍基涂层的显微组织、裂纹敏感性、硬度和耐磨粒磨损性能的影响。扫描电镜结果显示镍基涂层的裂纹多为沿粗大硬质相晶界开裂,具有典型的热裂纹特征。镍基涂层中加入Ta后,TaC颗粒首先在熔池中形核长大,抑制了M7C3碳化物长大。随着Ta质量分数的增加,涂层表面裂纹的数量和长度明显减少,这得益于初生M7C3碳化物颗粒的细化以及涂层韧性的增加。加入Ta后,尽管涂层硬度有所下降,但是磨粒磨损试验结果显示涂层耐磨粒磨损性能比纯Ni60镍基粉末大幅提高,原因如下:Ta通过固溶强化γ-Ni基体相提高其支撑硬质相的能力;Ta减小M7C3碳化物的高宽比,降低碳化物的脆裂性;此外,原位生成的细小TaC颗粒在摩擦过程中不易脱落,更好地抵御磨粒对材料的切削。

关键词: 激光熔覆, 裂纹, 耐摩擦性, 镍基合金, 钽, 碳化钽

Abstract: Influence of Ta element on microstructure, crack susceptibility, microhardness and abrasive wear resistance of laser clad Ni60 coating are investigated. SEM shows that crack tends to initiate and propagate downwards along grain boundary of coarse hard phase, which is typical characteristic of hot crack. After the addition of Ta into the coating, TaC particle first grows up in melting pool, which suppresses growth of primary M7C3. With an increase of Ta content, the amount and length of cracks on the surface of the coating obviously decrease, which is attributed to refining of M7C3 and increasing of the coating’s toughness. Although the microhardness decreases due to the addition of Ta, abrasive wear test shows abrasive wear resistance of Ni60+Ta coating largely increases compared to pure Ni60 coating. The reasons are shown as follows: the supporting ability of γ-Ni matrix to support hard phase is improved due to Ta solid-solution strengthening; the fragileness of the primary M7C3 carbide decreases with it’s aspect ratio; additionally, in situ synthesized fine TaC particles are hardly pulled out from the wear surface, which is beneficial to protect the matrix from being cut.

Key words: Cracks, Laser cladding, Nickel alloys, Tantalum, Tantalum carbide, Wear resistance

中图分类号: