• CN:11-2187/TH
  • ISSN:0577-6686

›› 2011, Vol. 47 ›› Issue (14): 164-170.

• 论文 • 上一篇    下一篇

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前混合水射流喷丸强化表面力学特性及疲劳寿命试验

董星;郭睿智;段雄   

  1. 黑龙江科技学院机械工程学院;中国矿业大学机电工程学院
  • 发布日期:2011-07-20

Surface Mechanical Characteristics and Fatigue Life Experiments of Premixed Water Jet Peening Strengthening

DONG Xing;GUO Ruizhi;DUAN Xiong   

  1. Institute of Mechanical Engineering, Heilongjiang Institute of Science and Technology College of Mechanical and Electrical Engineering, China University of Mining and Technology
  • Published:2011-07-20

摘要: 为获得前混合水射流喷丸强化增益效果,研究前混合水射流喷丸对2A11铝合金和45钢的表面显微硬度、表面残余压应力和疲劳寿命的影响。采用显微硬度计和X射线应力分析仪分别测定喷丸表面显微硬度和表面残余应力,利用扫描电镜观察疲劳断口形貌,获得喷丸表面显微硬度和表面残余压应力随喷丸压力、扫描速度及靶距的变化规律,指出射流喷丸可以大幅度地提高2A11铝合金和45钢的疲劳寿命,当2A11铝合金和45钢的应力振幅分别为155.7 MPa和282 MPa时,喷丸试样疲劳寿命比未喷丸试样疲劳寿命分别提高25.31倍和18.56倍,且未喷丸试样疲劳裂纹萌生于试样表面,喷丸试样疲劳裂纹有的萌生于试样表面,有的萌生于试样内部,当疲劳源在试样内部时,裂纹在夹杂物处萌生。因此,前混合水射流喷丸是一种提高金属零构件疲劳寿命的有效方法。

关键词: 残余压应力, 喷丸, 疲劳寿命, 水射流, 显微硬度

Abstract: In order to obtain the premixed water jet peening strengthening amplification effect, research the effects of premixed water jet peening on surface micro hardness, surface residual stress and fatigue life of 2A11 aluminum alloy and 45 steel. The micro hardness tester and X-ray stress analyzer are used to respectively determine peened surface micro hardness and surface residual stress. The scanning electron microscope is used to observe the fatigue fracture morphology, then the change rules of peened surface micro hardness and surface residual press stress with the change of peening pressure, scanning velocity and target distance. It is indicated that the premixed water jet peening can greatly improve the fatigue life of 2A11 aluminum alloy and 45 steel, the fatigue life of peened specimens can respectively improve 25.31 and 18.56 times in comparison to unpeened specimens when the stress amplitude of 2A11 aluminum alloy and 45 steel is respectively 155.7 MPa and 282 MPa. The fatigue cracks of unpeened specimens initiate from the surface of specimens; but for peened specimens, some fatigue cracks initiate from the surface of specimens, others from inside of specimens, when the fatigue source is inside the specimen, cracks initiate at the inclusion. Therefore, the premixed water jet peening is an effective method to improve the fatigue life of metallic componens.

Key words: Fatigue life, Micro hardness, Peening, Residual press stress, Water jet

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