• CN:11-2187/TH
  • ISSN:0577-6686

›› 1984, Vol. 20 ›› Issue (3): 52-60.

• 论文 • 上一篇    下一篇

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蜗杆砂轮无差动磨齿原理及其应用

董立平;孙大琦   

  1. 上海机床厂磨床研究所
  • 发布日期:1984-06-01

PRINCIPLE FOR GRINDING GEARS WITHOUT DIFFERENTIAL MECHANISM AND ITS APPLICATION

Dong Liping;Sun Daqi   

  1. Shanghai Machine Tool Works Grinding Machine Research Institute
  • Published:1984-06-01

摘要: yA7232A 型蜗杆砂轮磨齿机采用电子挂轮技术,磨削斜齿轮时采用无差动形式,具有一定特色,本文从提高磨齿精度出发,重点论述无差动磨齿原理及齿面构形原理,并简述了机床传动系统及概况。首先研究了转动速以及轴线移动速比方程,若要磨出所需要的斜齿轮,必须同时满足上述方程。斜齿轮工件齿是由接触带沿直母线方向铺开形成。进而研究了规则啮合与标准啮合对磨齿精度的影响。经分析指出蜗杆砂轮轴系精度,砂轮螺距精度及机床总传动链精度是影响磨齿精度的主要因素。从而提出改进结构,保证精度的措施,并取得显著效果。目前磨削直齿轮精度可达JB179-81标准四~五级,稳定在五级,斜齿轮精度为六级,可以满足国内建设的需要。

Abstract: Model YA7232A Worm Gear teeth grinder is featured by the electronically controlled speed variation and grinding helical gears without differential mechanism. Starting from the improvement of the tooth accuracy in the gear grinding, this paper deals emphatically upon the principles for grinding gears without differential mechanism and gear profile generation, It also gives a brief description of the drive systems and the machine in general. The equations for the rotating speed ratio and the axis moving speed ratio were first studied. In case the required helical gear is to be ground, the above mentioned equations should be satisfied. The teeth profile of the helical gear is generated by involution of the touch zone on the straight generating line. Furthermore the effect of the regular and standard engagement of the gears upon the accuracy of the gears were also discussed. After the analysis, it was pointed out that the precision of the train of the grinding worm spindle and that of the worm pitch as well as that of the overall drive train were the main factors affecting the accuracy of the workpiece Hence, the measure for the improvement of the construction and ensurance of the working accuracy were recommended and accepted. By doing so, the remarkable result has been achieved. At present the spur gears can be ground to class 4-5JB179-81 and class in most cases. The accuracy of the helical gear grinding reaches class g. thus the domestic needs can be satisfied.