金属基复合材料切削去除机理与过程建模研究综述

doi:10.3901/JME.2023.19.460

机械工程学报 ›› 2023, Vol. 59 ›› Issue (19): 460-474.doi: 10.3901/JME.2023.19.460

• 制造工艺与装备 • 上一篇

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金属基复合材料切削去除机理与过程建模研究综述

杨明辉^1,2, 邓犇², 易家乐², 彭芳瑜^2,3, 潘之千², 张杭²

1. 武汉理工大学机电工程学院武汉 430000;
2. 华中科技大学机械科学与工程学院武汉 430074;
3. 华中科技大学智能制造装备与技术全国重点实验室武汉 430074

收稿日期:2023-05-18 修回日期:2023-07-29 出版日期:2023-10-05 发布日期:2023-12-11
通讯作者: 彭芳瑜(通信作者),男,1972年出生,博士,教授,博士研究生导师。主要研究方向为难加工材料的精密和超精密加工、机器人加工、五轴数控加工机理与装备。E-mail:pengfy@hust.edu.cn
作者简介:杨明辉,女,1994年出生,博士后。主要研究方向为金属基复合材料精密和超精密加工机理与装备。E-mail:ymh426@whut.edu.cn
基金资助:
国家自然科学基金(52305500,52105447)和中国博士后科学基金(2021M691135)资助项目。

Review on Removal Mechanism and Process Modeling in Machining of Metal Matrix Composites

YANG Minghui^1,2, DENG Ben², YI Jiale², PENG Fangyu^2,3, PAN Zhiqian², ZHANG Hang²

1. School of Mechanical and Electronic Engineering, Wuhan University of Technology, Wuhan 430000;
2. School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074;
3. State Key Laboratory of Intelligent Manufacturing Equipment and Technology, Huazhong University of Science and Technology, Wuhan 430074

Received:2023-05-18 Revised:2023-07-29 Online:2023-10-05 Published:2023-12-11

摘要/Abstract

摘要： 随着航空航天、生物医疗等领域对高端装备中使用的复合材料零部件的制造需求跨越式提升，金属基复合材料(Metal matrix composites, MMCs)切削加工性能研究成为学术界和工业界持续关注的热点之一。近年来众多学者在MMCs切削过程分析方面已开展大量研究并取得丰富成果，但仍缺乏从MMCs组织和性能角度总结材料去除机理和切削过程建模的研究进展，特别是针对微细切削加工研究的报道较少。本文重点分析不同加工尺度下增强相特征参数对MMCs去除机理的影响，探讨MMCs的微尺度去除机理。此外，还对切削过程建模研究进行了综述，包括本构关系与切削力的解析建模、切屑成形过程有限元仿真模拟和原位观测分析，重点总结了材料多相结构、增强相脱粘与断裂行为以及强化机制和尺度效应等机理在建模中的体现，为微细切削过程建模提供重要指导。最后，对MMCs切削过程研究进行了总结和展望，为解决MMCs微细/精密切削加工难题提供理论和数据支撑。

关键词: 金属基复合材料, 材料去除机理, 切削过程建模, 陶瓷增强相, 组织和性能

Abstract: With the leap forward in the manufacturing demand for composite parts in high-precision equipment in aerospace, biomedical and other fields, the research on the machinability of metal matrix composites (MMCs) has become one of the hot spots of continuous attention in academia and industry. In recent years, in the study of MMCs cutting process, many academics have done extensive research and produced a wealth of findings. However, not enough study has been done to summarize the material removal mechanism and machining process modeling from the perspective of the material microstructures and properties, especially for the micro-scale machining of MMCs. This paper will focus on the influence of the characteristic parameters of reinforcements on the MMCs removal mechanism at different machining scales and explore the micro-removal mechanism of MMCs. In addition, a review of cutting process modeling studies is also presented, including analytical modeling of the constitutive relationship and cutting forces, finite element simulations of chip formation process and in-situ observation analysis. The emphasis is on outlining how the material multiphase structure, reinforcement debonding and fracture behavior, as well as strengthening mechanisms and size effects and other mechanisms reflected in modeling, which provide important guidance for modeling of micro-scale machining process. Finally, the research on the MMCs cutting process is summarized and prospected to provide theoretical and data support for solving the difficulties in micro-scale/precision machining of MMCs.

Key words: metal matrix composites, material removal mechanism, cutting process modeling, ceramic reinforcements, microstructure and properties

中图分类号:

TG501
V261

杨明辉, 邓犇, 易家乐, 彭芳瑜, 潘之千, 张杭. 金属基复合材料切削去除机理与过程建模研究综述[J]. 机械工程学报, 2023, 59(19): 460-474.

YANG Minghui, DENG Ben, YI Jiale, PENG Fangyu, PAN Zhiqian, ZHANG Hang. Review on Removal Mechanism and Process Modeling in Machining of Metal Matrix Composites[J]. Journal of Mechanical Engineering, 2023, 59(19): 460-474.

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金属基复合材料切削去除机理与过程建模研究综述

Review on Removal Mechanism and Process Modeling in Machining of Metal Matrix Composites

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