调磁环材料性能对永磁齿轮损耗的影响研究

doi:10.3901/JME.2022.22.269

机械工程学报 ›› 2022, Vol. 58 ›› Issue (22): 269-275.doi: 10.3901/JME.2022.22.269

扫码分享

调磁环材料性能对永磁齿轮损耗的影响研究

鲁仰辉^1,2, 罗帅², 吴素君¹

1. 北京航空航天大学材料科学与工程学院北京 100191;
2. 国家电投集团科学技术研究院有限公司北京 102209

收稿日期:2021-11-12 修回日期:2022-06-14 出版日期:2022-11-20 发布日期:2023-02-07
通讯作者: 吴素君(通信作者),男,1960年出生,博士,教授,博士研究生导师。主要研究方向为材料科学与工程。E-mail:wusj@buaa.edu.cn
作者简介:鲁仰辉,男,1981年出生,博士,高级工程师。主要研究方向为永磁新材料和永磁传动技术。E-mail:luyanghui@spic.com.cn;罗帅,男,1987年出生,博士,高级工程师。主要研究方向为永磁新材料和永磁传动技术。E-mail:luoshuai@spic.com.cn
基金资助:
北京市科技计划资助项目(Z201100004520032)

Influence of Material Properties of Magnetic Adjusting Ring on the Loss of Magnetic Gear

LU Yang-hui^1,2, LUO Shuai², WU Su-jun¹

1. School of Materials Science and Engineering, Beihang University, Beijing 100191;
2. State Power Investment Corporation Research Institute, Co., Ltd., Beijing 102209

Received:2021-11-12 Revised:2022-06-14 Online:2022-11-20 Published:2023-02-07

摘要/Abstract

摘要： 磁场调制型永磁齿轮作为一种新型永磁变速装置,易产生较大磁场损耗,降低永磁齿轮工作效率,限制其传递能力的进一步提升。提出整体成型动力传动式调磁环提高了扭矩传动能力,建立调磁环三维模型开展了强度、刚度和损耗计算,并结合永磁齿轮性能测试分析了调磁环骨架材料和调磁极片材料的损耗,研究三种不同调磁环承载骨架材料参数对永磁齿轮损耗和效率的影响,对永磁齿轮参数进行优化并确定最优扭矩骨架承载材料。结果表明,特种工程塑料调磁环骨架材料能大幅降低永磁齿轮损耗,有效提升传动效率,永磁齿轮实测传动效率可达93.8%。

关键词: 磁齿轮, 永磁变速, 损耗, 调磁环材料, 特种工程塑料

Abstract: As a new type of permanent magnet speed change device, magnetic field modulated permanent magnet gear is easy to produce large magnetic field loss, reduce the working efficiency of permanent magnet gear and limit the further improvement of its transmission capacity. An integrally formed power transmission magnetic adjusting ring is proposed to improve the torque transmission capacity. Combined with the performance test of permanent magnet gear, the losses of magnetic adjusting ring skeleton material and magnetic adjusting pole plate material are analyzed, the effects of three different magnetic ring bearing skeleton material parameters on the loss and efficiency of permanent magnet gear are studied, the permanent magnet gear parameters are optimized, and the optimal torque skeleton bearing material is determined. The results show that the adjustable magnetic ring skeleton material of special engineerinng plastic can greatly reduce the loss of permanent magnet gear and effectively improve the transmission efficiency.The measured transmission efficiency of permanent magnet gear can reach 93.8%.

Key words: magnetic gear, permanent magnet transmission, loss, magnetic ring material, special engineering plastics

中图分类号:

TG113

鲁仰辉, 罗帅, 吴素君. 调磁环材料性能对永磁齿轮损耗的影响研究[J]. 机械工程学报, 2022, 58(22): 269-275.

LU Yang-hui, LUO Shuai, WU Su-jun. Influence of Material Properties of Magnetic Adjusting Ring on the Loss of Magnetic Gear[J]. Journal of Mechanical Engineering, 2022, 58(22): 269-275.

参考文献

[1] JIANG R,WANG Q,LI R,et al. Failure analysis of flakes fell from small gear surface in wind power gearbox[J].Corrosion Science&Protection Technology,2016,28(2):154-159.
[2] JAMES C,ALASDAIR M,IAIN D,et al. Availability,operation and maintenance costs of offshore wind turbines with different drive train configurations[J]. Wind Energy,2017,20(2):361-378.
[3] ATALLAH K, HOWE D. A novel high-performance magnetic gear[J]. IEEE Transactions on Magnetics,2001,37(4):2844-2846.
[4] ATALLAH K,CALVERLEY S D,HOWE D. Design,analysis and realisation of a high-performance magnetic gear[J]. IET Proceedings Electric Power Applications,2004,151(2):135-143.
[5] 井立兵,陈俊霖,张廷.一种可改善传动稳定性的混合励磁型永磁齿轮研究[J].振动与冲击,2019,38(17):178-183.JING Libing, CHEN Junlin, ZHANG Ting. Hybrid excitation magnetic gears for improving transmission stability[J]. Journal of Vibration and Shock,2019,38(17):178-183.
[6] MATTHEE A,WANG R J,AGENBACH C J,et al.Evaluation of a magnetic gear for air-cooled condenser applications[J]. IET Electric Power Applications,2018,12(5):677-683.
[7] PARK E J,KIM C S,JUNG S Y,et al. Dual magnetic gear for improved power density in high-gear-ratio applications[C]//21st International Conference on Electrical Machines and Systems(ICEMS). Jeju,2018:2529-2532.
[8] LIU Y,HO S L,FU W N. A novel magnetic gear with intersecting axes[J]. IEEE Transactions on Magnetics,2014,50(11):1-4.
[9] KOWOL M,KOLODZIEJ J,JAGIELA M,et al. Impact of modulator designs and materials on efficiency and losses in radial passive magnetic gear[J]. IEEE Transactions on Energy Conversion,2018,34(1):147-154.
[10] 谢颖,吕森.利用端部漏磁的磁场调制式永永磁齿轮[J].微特电机,2015,43(5):33-36.XIE Ying,LÜSen. Magnetic field modulated permanent magnetic gear of taking advantage of end leakage[J].Small&Special Electrical Machines,2015,43(5):33-36.
[11] HAO X H,ZHU H Q,PAN D. Nonlinear resonance responses of electromechanical integrated magnetic gear system[J]. Shock and Vibration,2018,2018(2):1-16.
[12] HAO X H,ZHU H Q,GUAN X M,et al. Magnetic gear with intersecting axes and straight stationary pole-pieces[J]. Advances in Mechanical Engineering,2018,10(11):1-10.
[13] CANSIZ A,AKYERDEN E. The use of high temperature superconductor bulk in a co-axial magnetic gear[J].Cryogenics,2019,98:80-86.
[14] JIAN L,CHAU K T,LI W,et al. A novel coaxial magnetic gear using bulk HTS for industrial applications[J]. IEEE Transactions on Applied Superconductivity,2010,20(3):981-984.
[15] LI W,CHAU K T,LI J. Simulation of a tubular linear magnetic gear using HTS bulks for field modulation[J].IEEE Transactions on Applied Superconductivity,2011,21(3):1167-1170.
[16] XIN Y, FANG Y T, PFISTER P D. A novel single-PM-array magnetic gear with HTS bulks[J]. IEEE Transactions on Applied Superconductivity,2017,27(4):1-5.

调磁环材料性能对永磁齿轮损耗的影响研究

Influence of Material Properties of Magnetic Adjusting Ring on the Loss of Magnetic Gear

PDF

可视化

摘要/Abstract

引用本文

使用本文

参考文献

相关文章 15

编辑推荐

Metrics

本文评价

[1]	蒋捷, 杨元龙, 强陈, 闫超群, 陈永辉, 夏兆旺, 昝浩. 基于障碍网络颗粒阻尼器的悬臂梁减振特性研究[J]. 机械工程学报, 2024, 60(17): 208-222.
[2]	袁晓明, 庞浩东, 高鸿发, 侯书博, 郝秀红. 磁场调制型磁齿轮研究综述[J]. 机械工程学报, 2024, 60(14): 347-363.
[3]	匡增彧, 谢晖, 任莹晖, 卓晓军, 刘洋, 易峦. 退役产品性能损耗分级评价的拆解车间调度节能优化研究[J]. 机械工程学报, 2024, 60(14): 396-408.
[4]	陈爽, 胡明辉, 赵佳伟. 系统损耗最小的双电机纯电动汽车实时转矩分配策略[J]. 机械工程学报, 2023, 59(22): 411-423.
[5]	朱志莹, 张巍, 朱海浪, 邵淋晶. 轴向永磁磁悬浮飞轮电机损耗计算与温度场分析^*[J]. 电气工程学报, 2022, 17(4): 174-180.
[6]	赵诣, 方陈, 冯冬涵, 李恒杰, 时珊珊, 周云. 考虑电池储能寿命损耗的风光储微网随机日前调度策略^*[J]. 电气工程学报, 2022, 17(3): 210-218.
[7]	兰天, 冯平法, 张建富, 周辉林. 超磁致伸缩换能器涡流损耗及温升抑制研究[J]. 机械工程学报, 2022, 58(21): 243-249.
[8]	陈晓楠, 王明才, 李驰, 赵楠, 郑泽东. 基于综合损耗最优的双有源桥式变换器调制方法^*[J]. 电气工程学报, 2022, 17(2): 49-55.
[9]	王晓远, 刁剑, 王力新, 赵晓晓, 蔚盛. 电动汽车用ISG永磁电机在弱磁条件下的永磁体涡流损耗分析[J]. 机械工程学报, 2020, 56(12): 155-164.
[10]	黄瑞宁, 熊小刚, 朱二磊. 基于液相电极的微细电火花加工方法研究[J]. 机械工程学报, 2019, 55(9): 176-182.
[11]	黄其,罗玲,金良宽,唐扬. 轴向磁通永磁轮边电动机设计与研究 ^*[J]. 电气工程学报, 2019, 14(4): 32-41.
[12]	彭昊,夏向阳,杨银,廖萼辉. 基于耦合负压电路的混合式直流断路器拓扑研究[J]. 电气工程学报, 2019, 14(4): 46-50.
[13]	张立军, 徐杰, 孟德建. 基于Preisach模型的永磁同步轮毂电机损耗及温度场建模与分析[J]. 机械工程学报, 2019, 55(22): 33-40,51.
[14]	朱成伟, 陈强, 庄晔, 高学亮, 高炳钊, 田萌健. 轮毂直驱电动车轮胎刚度及滚阻匹配研究[J]. 机械工程学报, 2019, 55(22): 41-51.
[15]	胡波,黄绍波,周进,张跃,谢志辉,杨帅,黄泽. 发电机定子线圈介质损耗分段式伪三电极测试方法研究[J]. 电气工程学报, 2019, 14(2): 103-107.