• CN:11-2187/TH
  • ISSN:0577-6686

机械工程学报 ›› 2021, Vol. 57 ›› Issue (22): 416-424.doi: 10.3901/JME.2021.22.416

• 交叉与前沿 • 上一篇    

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旋转机械不平衡振动自愈调控原理与方法

陈立芳, 李兆举, 王维民, 高金吉   

  1. 北京化工大学发动机健康监控及网络化教育部重点实验室 北京 100029
  • 收稿日期:2020-12-30 修回日期:2021-06-05 出版日期:2021-11-20 发布日期:2022-02-28
  • 通讯作者: 王维民(通信作者),男,1978年出生,博士,教授,博士研究生导师。主要研究方向为旋转机械故障诊断与自愈工程。E-mail:wwmbuct@163.com
  • 作者简介:陈立芳,女,1973年出生,博士,副教授,硕士研究生导师。主要研究方向为故障自愈及靶向抑制、航空发动机自动平衡、过程装备主动控制技术。E-mail:chenlf@mail.buct.edu.cn;李兆举,男,1992年出生,硕士研究生。主要研究方向为旋转机械自动平衡技术。E-mail:lizj7688@163.com;高金吉,男,1942年出生,博士,教授,博士研究生导师,中国工程院院士,设备诊断工程专家。主要研究方向为设备故障诊断与自愈工程。E-mail:gaojinji@263.net
  • 基金资助:
    国家自然科学基金资助项目(51775030)。

Self-recovery Principle and Method for Unbalanced Vibration of Rotating Machinery

CHEN Lifang, LI Zhaoju, WANG Weimin, GAO Jinji   

  1. Key Laboratory of Engine Health Monitoring-Control and Networking of Ministry of Education, Beijing University of Chemical Technology, Beijing 100029
  • Received:2020-12-30 Revised:2021-06-05 Online:2021-11-20 Published:2022-02-28

摘要: 针对旋转机械不平衡振动故障,搭建基于电磁驱动式自动平衡的不平衡故障模拟试验台,研究电磁驱动式自动平衡装置实现稳定的配重块自锁、配重块驱动原理及设计方法,根据设计条件分析控制极限影响因素,计算自动平衡系统的最大平衡能力、最小平衡能力和平衡精度。依此设计出一套可稳定工作的电磁驱动式自动平衡装置。通过建立不平衡振动故障转子诊断模型,从理论上分析不平衡振动产生机理,提出用轴心轨迹重构法进行不平衡振动辨识,分别采用水平方向、垂直方向和椭圆长轴方向振动矢量作为自动平衡控制输入信号,并在模拟试验台上进行试验验证。结果表明在相同条件下,三种信号输入方式均能实现降振,重构法提出的椭圆长轴矢量的控制相比较传统的单通道水平方向或者垂直方向控制输入,可以使自动平衡后的控制效果更好,降幅为74.84%,同比其他两种方式多下降约5%。

关键词: 不平衡振动, 自愈调控, 自动平衡, 电磁驱动式自动平衡装置, 轴心轨迹重构

Abstract: Aiming at the fault types of unbalanced vibration, an unbalanced fault simulation test bed based on electromagnetic driven automatic balancer is built. The principle and design method of self-locking and driving of balanced weight block with electromagnetic driven automatic balance device are studied. The influencing factors of control limit are analyzed according to the design conditions. The maximum balance capacity, minimum balance capacity and balance precision of the automatic balance system are calculated. A set of stable driven automatic balancing device is designed. The rotor diagnosis model of unbalanced vibration fault is established. The mechanism of unbalanced vibration is analyzed theoretically. The method of axis trajectory reconstruction is proposed to identify unbalanced vibration. The vibration vector of horizontal direction, vertical direction and ellipse long axis are used as the input signals of automatic balance control, and the results are verified on the automatic balance test bench. The results demonstrate that under the same conditions, vibration can be reduced by the electromagnetic driven self-balancing device with three signal inputs. Compared with the traditional single-channel horizontal and vertical control input,the control effect of the elliptic long-axis vector proposed by the reconstruction method is better, with a decrease of 74.84%,which is about 5% more than the other two methods.

Key words: unbalanced vibration, self-recovery, auto-balancing, electromagnetic driven automatic balance device, axial trajectory reconstruction

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