多级深海输送电泵叶轮径向不平衡力研究

doi:10.3901/JME.2021.22.406

机械工程学报 ›› 2021, Vol. 57 ›› Issue (22): 406-415.doi: 10.3901/JME.2021.22.406

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多级深海输送电泵叶轮径向不平衡力研究

康娅娟¹, 刘少军^2,3, 姜永明⁴

1. 佛山科学技术学院机电工程与自动化学院佛山 528000;
2. 中南大学深圳研究院深圳 518000;
3. 深海矿产资源开发利用技术国家重点实验室长沙 410083;
4. 南方泵业股份有限公司杭州 311107

收稿日期:2020-12-25 修回日期:2021-07-31 出版日期:2021-11-20 发布日期:2022-02-28
通讯作者: 刘少军(通信作者),男,1955年出生,博士,教授,博士研究生导师。主要研究方向为深海作业装备设计与控制。E-mail:liushaojun@csu.edu.cn
作者简介:康娅娟,女,1990年出生,博士,讲师,硕士研究生导师。主要研究方向为深海采矿装备的研制及流体力学的工程应用。E-mail:kangyajuan@fosu.edu.cn;姜永明,男,1992年出生,硕士,工程师。主要研究方向为流体机械设计及其应用。E-mail:1442684822@qq.com
基金资助:
国家重点研发计划（2016YFC0304103-4）和深海矿产资源开发利用技术国家重点实验室开放课题（SH-2020-KF-A02）资助项目。

Research on Unsteady Radial Force of Multi-stage Deep-sea Electric Pump

KANG Yajuan¹, LIU Shaojun^2,3, JIANG Yongming⁴

1. School of Mechatronics Engineering and Automation, Foshan University, Foshan 528000;
2. Shenzhen Research Institute of Central South University, Shenzhen 518000;
3. National Key Laboratory of Deep Sea Mineral Researches Development and Utilization Technology, Changsha 410083;
4. South Pump Industry Co., Ltd., Hangzhou 311107

Received:2020-12-25 Revised:2021-07-31 Online:2021-11-20 Published:2022-02-28

摘要/Abstract

摘要： 针对我国自主研发的深海输送电泵运行在非设计工况下这一客观情况，其内部的非定常流体径向力可能会导致泵的振动甚至给整个采矿系统带来危害，目前还无法直接通过理论公式准确计算该径向力，故采用数值模拟的方法研究径向力的产生机理及作用规律。通过输送电泵的水力性能试验验证了数值模拟方法的准确性，研究六级深海输送电泵内的压力分布云图以及各级泵内的流体径向力分布情况和产生机理。对比分析不同流量下两级深海输送电泵的径向力分布规律。结果表明，各级叶轮内的流体径向力均呈周期性规律变化，且越到末级规律性越强；各级叶轮内的流体径向力的变化周期均与叶轮的叶片数相关；在其他参数不变的情况下，流量越小，径向力越大，径向力的不平衡特征越严重。

关键词: 深海输送电泵, 非定常流体径向力, 数值模拟, 水力性能试验

Abstract: Aiming at the fault types of unbalanced vibration, an unbalanced fault simulation test bed based on electromagnetic driven automatic balancer is built. The principle and design method of self-locking and driving of balanced weight block with electromagnetic driven automatic balance device are studied. The influencing factors of control limit are analyzed according to the design conditions. The maximum balance capacity, minimum balance capacity and balance precision of the automatic balance system are calculated. A set of stable driven automatic balancing device is designed. The rotor diagnosis model of unbalanced vibration fault is established. The mechanism of unbalanced vibration is analyzed theoretically. The method of axis trajectory reconstruction is proposed to identify unbalanced vibration. The vibration vector of horizontal direction, vertical direction and ellipse long axis are used as the input signals of automatic balance control, and the results are verified on the automatic balance test bench. The results demonstrate that under the same conditions, vibration can be reduced by the electromagnetic driven self-balancing device with three signal inputs. Compared with the traditional single-channel horizontal and vertical control input, the control effect of the elliptic long-axis vector proposed by the reconstruction method is better, with a decrease of 74.84%, which is about 5% more than the other two methods.

Key words: deep-sea electric pump, unsteady radial force, numerical simulation, hydraulic performance test

中图分类号:

TH311

康娅娟, 刘少军, 姜永明. 多级深海输送电泵叶轮径向不平衡力研究[J]. 机械工程学报, 2021, 57(22): 406-415.

KANG Yajuan, LIU Shaojun, JIANG Yongming. Research on Unsteady Radial Force of Multi-stage Deep-sea Electric Pump[J]. Journal of Mechanical Engineering, 2021, 57(22): 406-415.

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多级深海输送电泵叶轮径向不平衡力研究

Research on Unsteady Radial Force of Multi-stage Deep-sea Electric Pump

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